SLEIPNER MOTOR AS SEP-IP170 Installation Manual

SLEIPNER MOTOR AS SEP-IP170 Installation Manual

Pro ignition protected dc thruster

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SLEIPNER MOTOR AS
P.O. Box 519
N-1612 Fredrikstad
Norway
www.sleipnergroup.com
Installation Guide
For Pro Ignition Protected DC Thruster Models
SEP-IP170
DOCUMENT ID:
6397
REVISION:
9
DATE:
2023
EN
LANGUAGE:

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Summary of Contents for SLEIPNER MOTOR AS SEP-IP170

  • Page 1 Installation Guide For Pro Ignition Protected DC Thruster Models SEP-IP170 DOCUMENT ID: SLEIPNER MOTOR AS 6397 REVISION: P.O. Box 519 DATE: N-1612 Fredrikstad 2023 Norway LANGUAGE: www.sleipnergroup.com...
  • Page 2: Table Of Contents

    Service and Support ................................23 Product Spare Parts and Additional Resources ........................23 Warranty Statement ................................23 Products SEP170/250TC-IP - SEP170 Tunnel thruster, 24V-IP Sleipner Motor AS P.O. Box 519, Arne Svendsensgt. 6-8 N-1612 Fredrikstad, Norway MC_0020 SEP IP 170...
  • Page 3: Responsibility Of The Installer

    If required by local regulation, electrical work must be done by a licensed professional. Appropriate health and safety procedures must be followed during installation. Faulty installation of Sleipner products will render all warranties given by Sleipner Motor AS. Ensure appropriate access to Sleipner products during installation planning for service, inspection and component replacement.
  • Page 4 General Installation Consideration and Precaution Guidelines MC_0440 Lithium Batteries for proportional thrusters models MC_0502 • If a lithium battery system is installed for supply of proportional thrusters, ensure the battery is designed for continuous supply of the required thruster current. Under-rated battery management system can suddenly disconnect the load which may lead to dangerous situations. The fi rmware version of Proportional Power Controller (PPC) must be of version 1.033 or later if the PPC is to be connected to a lithium battery.
  • Page 5 Thruster Dimensions MC_0270 SE IP 170 Measurement Measurement description code mm inch Internal tunnel diameter 9,84 Motor Height 20,24 Width 12,05 Length 15,00 Water Depth 9,84 Minimum tunnel length 10,71 TL (recommended) Recommended tunnel length 12,68 T (min) Minimum tunnel wall thickness 0,28 T (max) Maximum tunnel wall thickness...
  • Page 6: Product Specifications

    Product Clearance Requirements MC_0672 IMPORTANT This product has clearance considerations extending the base product footprint. Follow the clearance requirements when planning your installation. A minimum clearance of 90mm above the thruster is required for the control cable MG_0592 Product Specifi cations MC_0508 Thrust at Thrust at...
  • Page 7: Positioning Of The Tunnel / Thruster

    Positioning of the tunnel / thruster MC_0003 Aim to install the thruster as far forward as possible (1) Due to the leverage effect around the boats’ pivot point. The distance difference from the boat pivots’ point to the thruster will determine the amount of real rotation power for the boat.
  • Page 8: Tunnel Length

    Tunnel Length MC_0003 Optimal tunnel length Achieving the correct tunnel length depends on many factors from the hull type, operation and environmental conditions. Tunnels should avoid being longer than 4 x the tunnel diameter as this will reduce thruster performance. (NB: Installing long length tunnels can flex/ bend over time and may require additional support.
  • Page 9: Tunnel Installation In Sailboats

    Tunnel installation in Sailboats MC_0003 Some sail boats have a flat bottom and shallow draft in the bow section. This can make installing the thruster as far forward from the boats main pivot point diffi cult. (Fig. 1). However, it is possible to install a tunnel thruster in most sail boats, even when the hull does not directly support the fi tting of a tunnel. Instead fi t the tunnel halfway into the underneath section of the existing hull.
  • Page 10: Water Deflection

    Water Deflection MC_0003 A possible problem in sail boats or fast powerboats is that a non-rounded surface can generate drag from the back face of the tunnel, as it creates a “flat” area facing the flow of water. This problem can be solved in two different ways, depending on what is possible or easier to perform. The best solution which generally reduces the most drag is to make a recess in the hull at the back of the tunnel.
  • Page 11: Tunnel Ends

    Tunnel Ends MC_0003 Rounded tunnel ends will maximise thrust and minimise noise and cavitation. For best performance round the tunnel connection to the hull-side as much as possible. The minimum rounding has a radius of 10% of the diameter of the tunnel.
  • Page 12: Tunnel Installation

    Tunnel Installation MC_0003 IMPORTANT We recommend that a professional does the fi breglass, steel or aluminium fi tting of the tunnel. These instructions are only general instructions and do not explain in any way the details of fi breglass work. Problems caused by faulty installation of the tunnel, are the installers full responsibility. Find the position in the boat considering the information earlier in this manual and the applicable measurements for the thruster model you are installing.
  • Page 13 Tunnel Installation MC_0003 With tunnel installed and cast. Round the edges with a radius of 10% of the tunnel diameter. For steel/ aluminium hulls make a slope with a length of 10-15% of the tunnel diameter. (NB: If this is not possible, round the tunnel end as much as possible.) Additionally cast two layers on the outside of the tunnel/ hull in a 10cm area Follow the same method if making the deflector/ spoiler.
  • Page 14: Stern Tunnel Installation

    Stern Tunnel Installation MC_0003 For Stern Thruster installation please refer to the supplied manual in your Sleipner product delivery Installation Guide For DC Electric Thruster Models SE80, SE100, SE120, SE130, SE150 Stern Thruster SLEIPNER AS DOCUMENT ID: 222222 REVISION: P.O. Box 519 DATE: N-1612 Fredrikstad 2018...
  • Page 15: Gear Leg & Motor Bracket Installation

    Gear Leg & Motor Bracket Installation MC_0001 ! Please refer to the graphic for special considerations relating to your model ! Mark the tunnel centreline and the boat’s centreline. (NB: Install the gear leg and propeller as shown for the thrust direction to correspond with the control panel.
  • Page 16 Gear Leg & Motor Bracket Installation MC_0001 ! Please refer to the graphic for special considerations relating to your model ! Place the gear leg (without the propeller) with the gasket on inside the tunnel. Place the propeller on the gear leg (NB: Do not secure the propeller with securing parts) to ensure it is centred and rotates freely with the same clearance from each blade to the tunnel wall.
  • Page 17 Gear Leg & Motor Bracket Installation MC_0001 ! Please refer to the graphic for special considerations relating to your model ! Apply appropriate sealant to both sides of the gasket and place on the gear leg. Place the gear leg in the tunnel (without the propeller). Use appropriate sealant to ensure that no leakages occur.
  • Page 18: Propeller Installation

    Propeller Installation MC_0264 ! Please refer to the graphic for special considerations relating to your model ! Centre the drive pin and insert the propeller onto the shaft spline. Rotate the propeller until the drive pin aligns with the internal slot in the propeller.
  • Page 19: Motor Installation

    Motor Installation MC_0026 ! Please refer to the graphic for special considerations relating to your model ! If required remove the adapter plate from the motor bracket Insert the lower part of the flexible coupling and tighten the set screw. Measure the height of the upper flexible coupling on the motor shaft. Calculate and insert the lower flexible coupling on the gear leg at the correct height as per graphic and insert the red “plastic ring”...
  • Page 20: Electrical Installation

    Electrical Installation MC_0035 Plan the location of electrical components before starting with the electrical installation. Main electrical components will typically consist of battery, fuse, main switch, Proportional Power Controller (PPC) and thruster motor, see Wiring Diagram chapter for an overview. Sleipner offers both manual main switches and Automatic Main Switches (AMS).
  • Page 21: Product Lug Connection Configuration

    Product Lug Connection Configuration Spring Lugs washer Tighten to Isolation Cap 18Nm (13.8lb/ft) Washer Hold in place for securing the end nut. Multi-lug IMPORTANT configuration Do NOT use washers between lugs, this causes overheating Ensure lug faces and fire. Spring washers must be placed in the outer position are back to back.
  • Page 22 Manual Main Switch Wiring Diagram 24V S-Link IP Thruster The Top wiring setup is for a single bow OR stern thruster system Control Refer to the User and Installation Manual of the panel control panel to be installed for detailed installation instructions.
  • Page 23 Automatic Main Switch Wiring Diagram 24V S-Link IP Thruster The Top wiring setup is for a single bow OR stern thruster system Control Refer to the User and Installation Manual of the panel control panel to be installed for detailed installation instructions.
  • Page 24: S-Link System Description

    S-Link System Description MC_0120 S-Link is a CAN-based control system used for communication between Sleipner products installed on a vessel. The system uses BACKBONE Cables as a common power and communication bus with separate SPUR Cables to each connected unit. Only one S-Link POWER cable shall be connected to the BACKBONE Cable.
  • Page 25: Control Panel Installation

    Control Panel Installation MC_0398 For Control Panel installation please refer to the Installation Guide accompanying the control panel to be installed. Installation Guide Control Panel SLEIPNER MOTOR AS DOCUMENT ID: REVISION: P.O. Box 519 N-1612 Fredrikstad DATE: Norway www.sleipnergroup.com LANGUAGE:...
  • Page 26 Post Installation Checklist MC_0033 []..The bolts holding the gear leg and main bracket together are tightened correctly. []..The bolts holding the motor to its bracket are tightened correctly. []..All electrical connections are clean, dry and tight, and the correct cable, fuse and main switch size.
  • Page 27: Service And Support

    MC_0024 Sleipner Motor AS (The “Warrantor”) warrants that the equipment (parts, materials, and embedded software of products) manufactured by the Warrantor is free from defects in workmanship and materials for purpose for which the equipment is intended and under normal use and maintenance service (the “Warranty”).
  • Page 28 © Sleipner Group, All rights reserved The information given in the document was right at the time it was published. However, Sleipner Group cannot accept liability for any inaccuracies or omissions it may contain. Continuous product improvement may change the product specifi cations without notice.

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