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INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL
GARAGE DOOR OPENER
Chain/ Belt Drive
Models: 3220C, 3221C, 3222C, 3224C, 3320B, 3322B, 3324B
3220C-Z, 3221C-Z, 3222C-Z, 3224C-Z, 3320B-Z, 3322B-Z, 3324B-Z
FOR RESIDENTIAL SECTIONAL OVERHEAD GARAGE DOORS ONLY!
IMPORTANT! THE DOOR AND OPENER WILL NOT FUNCTION PROPERLY UNTIL
INFRARED SAFETY SENSORS ARE INSTALLED AND PROPERLY ADJUSTED!
IMPORTANT NOTICE!
Read the enclosed instructions carefully before installing/operating
this garage door opener. Pay close attention to all warnings and
notes. This manual MUST be attached to the wall in close proximity
to the garage door.
Copyright 2008 Wayne-Dalton Corp.
DO NOT USE ON ONE PIECE DOORS!
®
GARAGE DOORS & OPENERS
Part No. 325809
Rev.5 7/16/2008
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Related Manuals for Wayne-Dalton Prodrive 3220C
Summary of Contents for Wayne-Dalton Prodrive 3220C
- Page 1 Pay close attention to all warnings and notes. This manual MUST be attached to the wall in close proximity to the garage door. GARAGE DOORS & OPENERS Copyright 2008 Wayne-Dalton Corp. Part No. 325809 Rev.5 7/16/2008...
- Page 2 NOTE: Depending on the opener model, some parts Package Contents listed may not be supplied. Rail Assembly W/Upper Door Arm Wired Safety Sensors W/ Hardware Wall Mounting Brackets Door Bracket Door Arm Lower (2) Safety Sensor Brackets Infrared Safety Sensors (1 Sender + 1 Receiver) Red Emergency Keychain/Visor...
- Page 3 PRE-INSTALLATION INSPECTION OF YOUR GARAGE DOOR ® PRIOR TO PRODRIVE OPENER INSTALLATION ® To ensure your new Prodrive opener works as intended, your garage door must be properly installed and balanced. Before installing your garage door opener, open and close you door manually to ensure it operates smoothly from top to bottom.
- Page 4 Pre-Installation IMPORTANT! Before starting the installation read these instructions thoroughly to familiarize yourself with all aspects of installation and adjustment. IMPORTANT: IF YOUR GARAGE HAS NO SERVICE ENTRANCE DOOR, INSTALL AN OPTIONAL OUTSIDE QUICK RELEASE LOCK. THIS ACCESSORY ALLOWS MANUAL OPERATION OF GARAGE DOOR FROM OUTSIDE IN CASE OF POWER FAILURE. IDENTIFY YOUR DOOR Identify your door by referring to illustrations below and verify that your door type is a sectional door with curved track.
- Page 5 System Features 7. Safety System: 1. Open and Close Cycle Control: Independent up and down force adjustments. When properly adjusted, Allows garage door to be started and stopped by push button, the safety system will automatically reverse the door when obstructed transmitter or wall station.
- Page 6 ® opener, i.e., wall stations, safety sensors, etc. Use of parts not Parts Breakdown Rail Assembly ............. 36. supplied by Wayne-Dalton Corp. may cause the opener to malfunction and create unsafe conditions. Parts Breakdown Opener Assembly ..........37. 7. Wear protective eye wear when installing or servicing the opener or door.
- Page 7 Attaching Opener to Rail Rail Bottom Sprocket / Coupling Cogs (Facing Upwards) IMPORTANT: THE DRIVER GEAR IN THE Tools Needed: OPENER MUST BE PROPERLY ALIGNED WITH THE SPROCKET/ COUPLING COGS IN 3/8” Socket THE RAIL ASSEMBLY AND THE MOUNTING BOLTS FULLY TIGHTENED, BEFORE Ratchet Wrench Notches POWERING UP THE OPENER.
- Page 8 Positioning and Installing Reinforce with 2” x 6” as required to insure rigid mounting. Front Wall Bracket NOTE: It is recommended that the door Tools Needed: opener be installed 7 feet or more above the garage floor. Carpenter’s Level REINFORCE THE HEADER WALL 7/16”...
- Page 9 Front Wall Bracket Attach Unit to Front Wall Bracket 1/4” Plastic Insert Locking Nut Tools Needed: Raise the front end of the rail assembly and attach it to the front wall bracket, using the 1/4” x 4” hex head bolt 7/16”...
- Page 10 Ceiling Joist Mounting Opener End Tools Needed: CAUTION: Do not use gear cap bolt or nut for hanger attachment. This may cause Power Drill sprocket, chain or Belt misalignment, resulting in damage to opener or possible Hacksaw personal injury! Cut Perforated Angles to Fit 1/8”...
- Page 11 Reinforce Door Vertically and Horizontally Mounting Door Bracket NOTE: If you have a 5120, 5140, 9100, Tools Needed: 9400, 9600, 9700 or 9800 series door, do not install this door bracket, install the 7/16” Socket Top Roller door bracket supplied with the door, see the Guideline Installation Instructions and Owner’s Manual Ratchet Wrench...
- Page 12 STATION MUST BE THE ONLY TYPE USED FOR PROPER DOOR OPERATION. THE USE OF ANOTHER PUSH BUTTON OR WALL CONTROL STATION NOT SUPPLIED BY WAYNE-DALTON COULD CAUSE OPENER TO MALFUNCTION. Wired Wall Station: Right Side Of Opener Wire the garage door opener wall station using bell wire connected to COM and P.B.
- Page 13 Deluxe Multi-Function Wireless Wall Station Installation (If Included) Tools Needed: WARNING TO PREVENT POSSIBLE INJURY, INSTALL Power Drill WALL STATION OUT OF THE REACH OF Wall Station CHILDREN AND IN A LOCATION WHERE 3/32” Drill Bit THE DOOR CAN BE SEEN WHEN THE Phillips Head OPENER IS ACTIVATED.
- Page 14 Deluxe Multi-Function Wireless Wall Station Installation Continued (If Included) Remove the battery cover (right-hand side of wall station) by disengaging the battery cover’s lower clip. Install two AAA batteries into the wall station observing the polarity, (+) and (-), of both batteries.
- Page 15 Wired Infrared Safety Sensor Wall Mounting Bracket Installation Tools Needed: IMPORTANT: BOTH WALL BRACKETS MUST BE MOUNTED AT THE SAME HEIGHT FOR PROPER ALIGNMENT. Ratchet Wrench Note: Use Steps a-c for installing sensors Tape Measure on both sides of the garage door. a.
- Page 16 Installation of Wiring for Wired Infrared Safety Sensor Tools Needed: Uncoil the wires from the infrared safety sensors and route the wire up the garage Hammer wall across the ceiling and down to the back of the opener. Tack the wires in place using staples (Not Supplied).
- Page 17 Connecting Opener To Outlet Tools Needed: WARNING None TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT CHANGE THE POWER Outlet CORD IN ANYWAY. IMPORTANT: THE OPENER MUST BE CONNECTED TO A PROPERLY GROUNDED 3 PRONG, 120 VOLT OUTLET. The opener can be permanently wired. To permanently wire the unit, see permanent wiring option on page 20.
- Page 18 Alignment of Wired Infrared Safety Sensors Tools Needed: WARNING TO AVOID POSSIBLE SEVERE OR FATAL Pliers INJURY, KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR ARM TO PREVENT POSSIBLE PERSONAL INJURY. IMPORTANT: THE SAFETY SENSOR SENDS AN INVISIBLE BEAM OF LIGHT FROM THE SENDING UNIT TO THE RECEIVING UNIT ACROSS THE PATHWAY OF THE DOOR.
- Page 19 Single and Double Tab Door Brackets Setting Trolley Close Position Models: 9100, 9400, 9600, 5120 and 5140. Model: 9700 Tools Needed: WARNING TO AVOID POSSIBLE INJURY OR Pliers/Wire Cutters PROPERTY DAMAGE, KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR Tape Measure ARM.
- Page 20 Typical Installation Upper Arm Connecting Door Arm to Door 5/16” x 1-1/4” Multi-grip Clevis pin Door Bracket Nylon Shoulder Lower Arm Tools Needed: Bushing Typical Installation: Place nylon shoulder bushing in lower arm Door Bracket hole in curved end (single hole). Place door Adjustable Wrench arm on right side of door bracket.
- Page 21 Setting Door Close Travel Tools Needed: Using the wall control up/down button, activate door to full open position; Flat Tip reactivate to close position. Screwdriver Bottom Of Opener The door should stop on the floor with the bottom door seal slightly compressed. If the door reverses off the floor, turn close travel knob 1/4 turn “less”.
- Page 22 Setting Door Opening Travel (Continued) NOTE: If door does not open fully and opener light flashes (make sure the bulb Stop Bolt is installed and operating) check for an Trolley obstruction or see Adjustment #1, page 32 (Adjusting Opening Force). To adjust for a non-standard door or to precisely set the open position: Using the wall station, operate the door and stop...
- Page 23 Contact Obstruction Test Tools Needed: After installing the opener, the door must reverse when it contacts a 1 1/2” inch high object (or a 2 x 4 board laid flat) on the 2 x 4 Board garage floor. Using the wall station, activate the door to the fully open position.
- Page 24 Programming Wireless Keyless Entry (If Included) Tools Needed: WARNING DURING PROGRAMMING THE GARAGE None DOOR MAY OPERATE. KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR Right Side Of Opener TO PREVENT DOOR DAMAGE OR POSSIBLE PERSONAL INJURY. NOTE: To simplify installation, program the wire- less keyless entry to the opener before mounting Program Status to the wall.
- Page 25 Installing Wireless Keyless Entry (If Included) IMPORTANT: INSTALL ALL WALL Tools Needed: CONTROLS OUT OF THE REACH OF CHILDREN AND IN A LOCATION WHERE THE Power Drill DOOR CAN BE SEEN BEFORE ACTIVATING. Keyless Entry 5/64” Drill Bit Locate a convenient place to mount the wireless keyless entry, that does not Phillips Head interfere with the normal opening and...
- Page 26 Power Connection (Permanent Wiring Option) Power Cord 1/2” To 1” Opener Tools Needed: Strain Relief Bushing WARNING Needle Nose Pliers TO AVOID ELECTRICAL SHOCK, DISCONNECT POWER AT THE FUSE/ Pliers/Wire Cutters BREAKER BOX BEFORE PROCEEDING. Flat Tip IMPORTANT: CHECK YOUR LOCAL Screwdriver ELECTRICAL CODES.
- Page 27 Mounting Door Bracket To Male Part Of Top Door Bracket Door Bracket Section A 9700 Series Door IMPORTANT: WHEN CONNECTING A Tools Needed: TROLLEY TYPE GARAGE DOOR OPENER TO A 9700 SERIES DOOR, A WAYNE- Power Drill DALTON OPENER/TROLLEY BRACKET MUST BE SECURELY ATTACHED TO THE 7/16”...
- Page 28 Male Part Of Top Mounting Door Bracket To A Align Tab With Center Section Line Of Top Section Door Bracket (9100, 9400, 9600, 5120 & 5140 Series Door) IMPORTANT: WHEN CONNECTING A Tools Needed: Door Bracket TROLLEY TYPE GARAGE DOOR OPENER TO THE ABOVE LISTED DOORS, A WAYNE- Power Drill DALTON OPENER/TROLLEY BRACKET...
- Page 29 (Models 9100, 9400, 9600, 5120, 5140 & 9700) Horizontal With TorqueMaster® Or Extension Springs 12” OR 15” Track Tools Needed: DETERMINE THE WAYNE-DALTON TRACK RADIUS BEING USED: FIG. 1 12” FIG. 1.1 Needle Nose Pliers FOR MOUNT HOPE AND PENSACOLA...
- Page 30 Setting Trolley Close Position/ Connecting Door Arm (Continued) LOW HEADROOM: TRAVEL ADJUSTMENT CLOSE Using the LOW HEADROOM TROLLEY OPEN Bottom Of Opener LESS MORE MORE POSITIONING CHARTS, refer to DIM “X” to set the distance from header to trolley, as shown in FIG.
- Page 31 Connecting Door Arm Horizontal (Models 9100, 9400, 9600, 5120, 5140 & 9700) 12” OR 15” Track With Torsion Springs Tools Needed: DETERMINE THE WAYNE-DALTON FIG. 1 TRACK RADIUS BEING USED: 12” FIG. 1.1 TOP VIEW Needle Nose Pliers FOR MOUNT HOPE AND PENSACOLA...
- Page 32 Setting Trolley Close Position/ Connecting Door Arm (Continued) LOW HEADROOM: TRAVEL ADJUSTMENT CLOSE Using the LOW HEADROOM TROLLEY OPEN Bottom Of Opener LESS MORE MORE POSITIONING CHART, refer to DIM “X” to set the distance from header to trolley, as shown in FIG.
- Page 33 IMPORTANT SAFETY INSTRUCTIONS WARNING WARNING ALWAYS KEEP MOVING DOOR IN SIGHT AND KEEP PEOPLE AND TO REDUCE THE RISK OF SEVERE OBJECTS AWAY UNTIL IT IS COMPLETELY CLOSED. TO PREVENT A SEVERE OR FATAL INJURY, AVOID STANDING IN A OPEN DOOR WAY INJURY OR DEATH: OR WALKING THROUGH THE DOORWAY WHILE THE DOOR IS MOVING.
- Page 34 Operating the Wireless Wall Station Up-Down Button: Backlit LED Light: Momentarily pressing the Up/Down button starts or stops door The red LED blinks intermittently to help you locate the wall station in a movement or changes door’s direction. Pressing and holding Up/ dark garage.
- Page 35 Customizing the Settings Custom pet position: The pet button opens a closed door to a preset position between 5 and 30 inches above the floor, allowing pets to enter and exit the garage without the door being fully open. To change the automatic pet opening height: Start with the door in the closed position.
- Page 36 HomeLink ® unit. 4. Hold the end of the Wayne-Dalton hand-held transmitter approximately 1 to 3 inches away from the HomeLink ® surface keeping the HomeLink ®...
- Page 37 ® transmitters to your HomeLink unit by repeating steps 3 - 6 below. programming. Check car owner’s manual. 3. Hold the end of the Wayne-Dalton hand-held transmitter NOTE: HomeLink ® is a registered trademark of Johnson Controls. approximately 1 to 3 inches away from the HomeLink ®...
- Page 38 Adjustments Adjustment # 2 Contact Obstruction Sensing Adjustment # 1 Opening and Closing Force (Closing Direction) This garage door opener is built with a safety system that allows the door to reverse when closing and stop when opening. This must be adjusted so your opener does not use excessive force in the down The opener is designed to automatically reverse the door during closing travel whenever it comes in contact with a 2 x 4 laid flat on...
- Page 39 Programming Wireless Wall Station(s) Or Transmitter(s) to Opener Tools Needed: Right Side Of Opener WARNING None DURING PROGRAMMING THE GARAGE DOOR MAY OPERATE. KEEP PEOPLE AND OBJECTS CLEAR OF THE MOVING DOOR TO PREVENT DOOR DAMAGE OR POSSIBLE PERSONAL INJURY. Program Status NOTE: Programming failure can occur if the wall station or transmitter is too close to the opener during...
- Page 40 Maintenance Monthly Maintenance: Twice a Year: 1. Lubricate hinges and rollers of garage door. Check chain tension. If chain rests on bottom of rail, adjust tension by turning the two chain adjusting nuts at the end of the rails 2. Inspect the door for loose fasteners, worn or frayed counterbalance (opposite the opener end) clockwise.
- Page 41 Troubleshooting SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Opener won’t work from wall button or radio control. No power to opener. Check cord to outlet, wall switch and circuit breaker. Short circuit in wires to opener or wall button. Isolate by disconnecting the wires at the opener from the wall station.
- Page 42 Parts Breakdown Rail Assembly - All Models Part # Description # Per Unit #. Part # Description # Per Unit 325756 R.H. Rail (7’) 220959 Front Wall Bracket 325758 R.H. Rail (8’) 157559 1/4” - 20 x 4” Hex Head Bolt w/ Lock Nut 1 325760 R.H.
- Page 43 Parts Breakdown Opener Assembly And Accessories - All Models Part # Description # Per Unit #. Part # Description # Per Unit 157167 Frame 301675 Capacitor Clamp 325017 Motor 1/2 HP 252118 Wired Infrared Safety Sensor Kit 306131 Motor Control Board 252092 Limit Assembly 306364...
- Page 44 Prodrive ® Accessories Three Button Mini / Visor Controls up to 6 doors or wireless accessories. Includes visor clip. Transmitter Allows independent door up/down control and Wired Deluxe Wall Station overhead light on/off control. Wireless Multi-Function RF Completely wireless unit with independent door Wallstation up/down control, light on/off control, custom pet opening, delay exit timer, and program button.
- Page 45 Cut-Out Template to Aid Installation Pre-drill 3/32” pilot hole Pre-drill 5/64” pilot hole Multifunction 5 Button Wall Station Template Keyless Entry Template Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need...
- Page 46 Please Do Not Return This Product To The Store Call Us Toll-Free: Call Us Directly! Our Trained Technicians Will Answer (888) 827-3667 Your Questions and /or Ship Any Parts You May Need Thank you for your purchase Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need...
- Page 47 ® GARAGE DOOR OPENER LIFETIME LIMITED WARRANTY The Manufacturer warrants that the Prodrive ® Garage Door Opener’s electronic and mechanical components (excluding motor) will be free from defects in materials and workmanship for a period of ONE YEAR (Models 3220C, 3221C, 3222C, 3320B, 3322B, 3220C-Z, 3221C-Z, 3222C-Z, 3320B-Z, 3322B-Z) and FIVE YEARS (Models 3224C, 3324B, 3224C-Z, 3324B-Z) from the date of installation, provided it is properly installed, maintained and cared for under specified use and service.
- Page 48 Patent Information Models: 3220C, 3221C, 3222C, 3224C, 3320B, 3322B, 3324B, 3220C-Z, 3221C-Z, 3222C-Z, 3224C-Z, 3320B-Z, 3322B-Z, 3324B-Z Made under the following US patents and methods D413,579; D505,393; 6,326,754; 6,897,630; 6,903,650; 7,109,677; 7,116,072; 7,183,732; 7,190,266; 7,193,502; 7,211,975; 7,280,031; 7,327,107; 7,327,108; 7,327,249; 7,375,484; 7,375,612; 7,376,401. Other US and Foreign Patents pending. FCC and IC Statement FCC Regulatory Information: This device complies with Part 15 of the FCC Rules.