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Available for Models
800 and 800C
©
Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation
1-8
00
-82
7-3
66
7 (DO
OR
)
www.Wayne-Dalton.com
Installation Instructions
This installation manual provides the
trained door technician information
required to install, troubleshoot and
maintain a Wayne Dalton Advanced
Performance Option Service Door.
READ COMPLETE INSTRUCTIONS
BEFORE INSTALLING DOORS.
Please call 1-(800) 255-3046 and follow
the prompts to contact the appropriate
customer service agent. They will be
happy to handle any questions that you
may have.
Some installation tasks listed in
this document are found in other
documents.
Please refer to the appropriate
document(s) as directed;
308577 Hilti Kwik Bolt
Installation, repairs, and adjustments must be made by a trained
door system technician using proper tools and instructions.
INSTALLER: Leave this manual with the end user!
349981
REV2_05/17/2016
1
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Troubleshooting
Related Manuals for Wayne-Dalton 800
Summary of Contents for Wayne-Dalton 800
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Page 1: Installation Instructions
Wayne Dalton Advanced Performance Option Service Door. READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS. Please call 1-(800) 255-3046 and follow the prompts to contact the appropriate customer service agent. They will be happy to handle any questions that you may have. -
Page 2: Table Of Contents
• Warranty ......................58 480V Motor Wiring .........................23 Main Component Overview ....................24 Control Panel Contents ......................25 Control Panel Wiring Diagram ....................26 Control Panel Cables ......................27 Junction Box Wiring ......................28 www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 3: Section 1
When replacing Control Panel cover make sure wires are NOT pinched or near moving parts. Can Cause Serious Operator must be electrically grounded. Injury or Death ELECTRICAL SHOCK www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 4: Safety Instructions
VAC as voltage options. Presently 575 VAC is available only with the use of a three phase, 575 VAC/480 VAC step-down transformer for our Models 800 and 800C, Wayne Dalton Advanced Performance Option ServiceDoor. YOUR LOCAL CODES MAY REQUIRE THAT THE INCOMING POWER TO YOUR WAYNE DALTON ADVANCED PERFORMANCE OPTION SERVICE DOOR HAVE A LOCK-OUT / TAG-OUT EQUIPPED FUSED DISCONNECT SWITCH (TO BE FURNISHED BY OTHERS) WITHIN EYESIGHT OF THE DOOR’S CONTROL PANEL. -
Page 5: Section 2
• Section 2 - How to Use This Manual required to install, troubleshoot Provides an overview of component information and how to use this manual. and maintain the Models 800 and • Section 3 - General Information 800C Wayne Dalton Advanced Details pre-installation issues that are recommended to be considered and/or resolved prior to beginning Performance Option Service Door. -
Page 6: Component Identification Drawing
REFERENCE ONLY. Your unit NOTE: That Photo Cell location(s) may be different for installation and component locations may be different. your unit. www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 7: Section 3
Photoeyes and sensing edges are required for all electrically operated Advanced Performance Option Service doors. Both photoeyes and sensing edge are standard with these models. Do NOT disable them. Door Specifications DOOR MODEL NUMBER (circle one): 800 / 800C OPENING WIDTH: OPENING HEIGHT: MOTOR MOUNTING: : INTERIOR... -
Page 8: Installation Data Sheet
“T” Dimension “T” Dimension Opening Jamb Height Level Marks “E” Guide Water Level* Outside Angle Appox 5’ Difference Middle Angle Fig 3–A Sill “C” Dimension Fig 3–B www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 9: Section 4
Use through bolts to fasten the wall angle in the area above steel, Fig. 4–C. distance. Check for level and plumb. Apply welds as shown in Fig. 4–B, using welding electrodes E6010, E6011 or E7014. www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 10: Headplates, Drop Stop Device & Barrel Assembly
The spacer collar separates the set collar from the Fig 4–E headplate bearing and has no set screws. Notice smaller shaft (1-1/4” or Non-Drive End Drive End 1-1/2” ID) diameter on drive end www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 11: Mounting Barrel Assembly & Headplate Brackets
G. Slide inner set collars and spacer collars against headplate bearings and tighten set screw on the set collars. (Spacer collar does not have set screw.) Tighten Drop Stop Device hub set screws. Fig 4–H www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 12: Hand Crank Operation
– Have an assistant pull down and HOLD the brake release cable. You disengaged and returned to its Support Bracket before re- will feel an immediate increase in the tension on the handle. connecting power. www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 13: Curtain Installation
E. Remove bottom slat end lock and attach Sensing Edge. Clamp Washer F. Replace bottom slat end lock. Curtain Top Slat Stud WARNING Do NOT remove the slings or ropes at this time. Fig 4–K(b) www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 14: Guide Angle Installation
O p e n Guide D o o r WARNING Locking Pliers Ensure the slings/ropes are securely fastened after adjusting! Refer to Fig. 4-J Outer Guide Angle Fig 4–N www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 15: Position Sensor
Control Panel after it is mounted. example only.) Gear Motor Drive Sprocket 1/4” x 1/4” Motor Rotary Rotary Transducer Transducer Sprocket Mounting Bracket Fig 4–Q www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 16: Mounting/Connecting Electrical Components
NOTE: Proper engagement of the Interlock Switch actuator is important! 5. Route the Interlock Switch cable from the switch to the future location of the Junction Box. 6. Hang the Hand Crank on the Support Bracket. www.Wayne-Dalton.com 349981 REV2_05/17/2016 ©... -
Page 17: Junction Box
Box to connector position 3 labeled “Photoeye TX” FIG 5-J, page 28 3. Photoeyes will be aligned later, when power is applied to the Control Panel. See page 29 Photoeye Adjustment. www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 18: Sensing Edge
1 labeled “Sensing Edge” FIG 5-J page 28. Guide Mounted Sensor Conduit Coil Sensor Cable Sensor Conduit Box Sensor Cable Fig 4–T(b) www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 19: Low Voltage Wiring
It is labeled “B1” and “B2”. 2. Connect the green and yellow ground wire, the braided cable shield and the non-insulated ground wire together to 1-800-827-3667 (DOOR) the Green and Yellow terminal. 3. Connect the thicker motor wires to Terminals T1, T2 and T3 on the green screw connectors on the bottom left of the control unit. -
Page 20: Install Safety Labels
(provided). Fig 4–W D. Fasten the hood to the wall. – Place fasteners using the pre-drilled holes (wall fasteners not included). www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 21: Install (Optional) Brush Seal
SCREWS TIGHTENED? – Has all the rigging equipment, ropes, straps, locking pliers, etc. been removed? – Are all safety labels and tags in place? – Are all cable connections in the proper locations? www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 22: Section 5
3-phase, 575V/480V step-down transformer for our Wayne Ungrounded voltage supply sources must be avoided, e.g. 480 VAC, 240 Dalton Advanced Performance Option Service Door 800 and 800C models. VAC or 120 VAC Delta systems should NOT be used. Voltage unbalance is a... -
Page 23: Motor Wiring
2. Slide each black motor wire individually through one SMALL EMI suppression core (800358-0001). 3. Make wiring connections as show GRN/YELO SHIELD Fig 5–B VFD MOTOR CABLE TO CONTROL PANEL www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 24: Main Component Overview
Wiring Overview 1. MAIN COMPONENT OVERVIEW, Fig. 5–C AND 5–D MOTOR CONTROLS 1-800-827-3667 (DOOR) SCREEN Fig 5–D Control Panel Bottom/Wiring Access DISCONNECT MAIN POWER 5-PIN POSITION HANDLE (FROM DISCONNECT) SENSOR CABLE Fig 5–C Control Panel Front Cover MOTOR CABLE 12-PIN JUNCTION BOX CABLE www.Wayne-Dalton.com... -
Page 25: Control Panel Contents
Wiring Overview (continued) Fig 5–G Control Panel Contents (See also FIG 8-H) www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 26: Control Panel Wiring Diagram
Wiring Overview (continued) Fig 5–H Control Panel Wiring Diagram (480V) www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 27: Control Panel Cables
NOT USED NOT USED NOT USED 10. COMMON (0V) (BLUE) 11. POWER (24V) (BROWN) 12. GND (GREEN/YELLOW) BOTTOM OF CONTROL PANEL FROM JUNCTION BOX POSITION SENSOR CABLE www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 28: Junction Box Wiring
OR MOTION DETECTOR (BLACK) TO RADIO REMOTE RECIEVER (BLACK) TO PHOTOEYE TRANSMITER TO PHOTOEYE RECIEVER (GREEN) (CYAN) TO SENSING EDGE (RED) TO HAND CRANK INTERLOCK (ORANGE) www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 29: Photoeye Adjustment
349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 30: Position Sensor Wiring Connections/Settings
C) Attach the other end of the M12 position sensor cable to the Control Panel. POSITION SENSOR SPROCKET Fig 5–Oa FEMALE END VIEW MALE END VIEW (TO CONTROL PANEL) (TO POSITION SENSOR) SHIELD SHIELD Fig 5–Ob Position sensor Cable www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 31: Accessory Wiring Diagrams
They are wired for the default configuration. WHITE BOX 1. To update the auto close timer, access the express FIG 5-OE menu->Auto1 Timer. INDICATES SETTING LOOP WIRE www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 32: Reference: Conventional Wire Routing
(not hanging loose where they might become interference). – Ensure there are no loose tools or materials inside the Fig 5–P Control Panel or Junction Box. www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 33: Section 6
Control Panel. A blue splash screen will pop up displaying the default profile, and controller data (consists of serial 1-800-827-3667 (DOOR) number, output capacity, software version, etc). Verify the system motor rating, and power ratings correspond with each other. -
Page 34: Limit Setup
1. Express Menu The Express Menu is accessed by scrolling up, when at the idle screen or after exiting the menus. The express menu contains display options, timers, settings reset, and the emergency JOG. The timer functions in the Express Menu are shortcuts to timers in the system configuration menu without the need of a passcode. www.Wayne-Dalton.com 349981 REV2_05/17/2016 ©... -
Page 35: Menu Structure
Fig 6–A Note: Not all Menus are accessible. Passcodes are required to access higher systems operations. www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 36: System Status Menu
Inputs provides an overview of the controller inputs. Box is marked if the corresponding controller input is active. Outputs provides an overview of the controller outputs. Box is marked if the corresponding controller output is active. www.Wayne-Dalton.com 349981 REV2_05/17/2016 ©... - Page 37 Fahrenheit. A display on the bottom graphically approximates either a Low or High tem- perature DC Link shows the internal DC Link voltage along with the acceptable range. INT Levels shows the control’s actual internal supply voltages. www.Wayne-Dalton.com 349981 REV2_05/17/2016 ©...
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Page 38: Profile Selection Menu
• Photocell Off: Sets door position where photocell should be ignored. Photocell OFF Rev Edge OFF Pre-Closed Fig 6–B Fully Closed www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 39: Custom Settings - System Configuration
2. The output is dependent on the input wired into the relay pins 2, 5, 7, 9. 3. Output relays 1 & 2 consist of two relay outputs, a NO and NC. Output Relays 3 &4 contain only NO relay activation. www.Wayne-Dalton.com 349981... - Page 40 Activation opens the door to the partial open 2 position limit, if not already at this position. If the door is already at this Man Part 2 position, the door closes. www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation...
- Page 41 Output is active for the duration of the Auto Timer and during any close sequence. Pre Warning Active Open Alarm Active Output is active when Open Alarm Timer is greater then zero. Fig 6–D www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©...
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Page 42: Information And Set Up Check List
– The Hand Crank interlock switch prevents motor/door movement when the hand crank is lifted OFF its support bracket. If the panel is in a location where public access is possible, install a means to limit access to the inside of the panel. www.Wayne-Dalton.com 349981 REV2_05/17/2016 ©... -
Page 43: Section 8
Section 7 Troubleshooting DROP STOP DEVICE www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 44: Drop Stop Device Activation Indications
ACTIVATION CAUSE CORRECTIVE ACTION SERVICE PERFORMED YES NO YES NO YES NO YES NO YES NO www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 45: Drop Stop Device Function
Springs PAWL Please note that components and component lo- cations are shown here for REFERENCE ONLY. Your LATCH unit installation and component locations may be different. www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 46: Drop Stop Device Function
Stator Stator Stopper Rotor Rotor Rotor Pawl Latch In Latch In 5/16” Pawl Pawl Locked Unlocked Hex Nut Fig 7–C Fig 7–A Position Fig 7–B Position www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 47: Drop Stop Device Spring Tension Adjustment
(Including Wire) When all tests can be conducted with success, that is, without any adjustments required, the DSD is ready for service. Fig 7–E Fig 7–F www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 48: Controller Layout
Terminal Block Block: Photocell Connections Output Relay Terminal Block Control Output Power Terminal Block Fig 7–H Brake Connection Motor Connection (optional) Braking Resistor Connection (some models) www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 49: Control Panel Troubleshooting
Quick setup aborted Fault occured when setting limits 3. Make sure Position count increases when setting door to open limit (door direction incorrect). 4. Restart Quick Setup. www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 50: Control Panel Status Messages
Displayed when the wrong pass code is entered Closed Position at close limit. Open Position at open limit. Open P1 Position at 75% of open limit. Open P2 Position at mid limit. www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 51: Control Panel Error Messages
The internal 24V DC power supply voltage is View the System Status - Int Levels to check that the voltage is within range. Check INV_ERROR_24V (Top Priority) too low I/O wiring for shorts. www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... - Page 52 Installation Fault An error occurred during Quick Setup Re-perform Quick Setup (Low Priority) Encoder fault Encoder communication is not correct Check Position Sensor. Verify connections. www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©...
- Page 53 Internal 12V DC level is within range Auto-clears when fault no longer exists Priority INV_ERROR_24V Internal 24V DC level is within range Auto-clears when fault no longer exists www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation...
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Page 54: Section 9
• Once service is completed, clear the service message by going into System Configuration ->System -> Clear counter. Keep records of all service and maintenance. www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 55: Brake Gap Inspection & Adjustment
NOTE: When finished with reassembly double check to ensure the mechanical release handle Fig 8–J Fig 8–I is resting on the bottom of the stopper. Fig. 8-J www.Wayne-Dalton.com 349981 REV2_05/17/2016 © Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation... -
Page 56: Section 10
NOTE: Components and component locations are shown here for Parts Drawing reference only. Your unit installation and component locations may be different. PARTS LIST on next page Fig 9–A www.Wayne-Dalton.com 349981 REV2_05/17/2016 Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation ©... -
Page 57: Table Of Part Numbers
086896 Receiver 107322-0005 Coil Cord, Spring Assist, RapidSlat 810210 Photoeye Cable to Junction Box 308697 Guide Assembly, 800 Series 709-1483/706-1542/706-1535 Hood Assembly, Service Door Inquire Not Used Hood Logo, Service Doors (not shown) (non-standard) Hi-Use Option Wear Strip, Polyurethane 347781... - Page 59 AFTER INSTALLATION IS COMPLETE, FASTEN THIS MANUAL NEAR GARAGE DOOR FOR EASY REFERENCE. Please call 1-(800) 255-3046 and follow the prompts to contact the appropriate customer service agent. They will be happy to handle any questions that you may have.