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Model 6600
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DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2017
Wayne Dalton, a division of Overhead Door Corporation
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T a b l e O f C o n t e n t s
IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
351725
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REV8_08/24/2017
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Table of Contents
Related Manuals for Wayne-Dalton 6600
Summary of Contents for Wayne-Dalton 6600
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Page 1: Table Of Contents
This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660... -
Page 2: Pre-Installation
Existing Door & Prepar- proper tools and instructions. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your local Wayne Dalton Sales Center. 12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position. -
Page 3: Package Contents
12” to 18” apart. FOR FULLY ADJUSTABLE TRACK: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and 1/8”... -
Page 4: Door Section Identification
Door Section Identification # Of Door Type Of sections sec- Height Bottom Lock Intermediate Section(s) tions Center coupler Inter- Inter- Inter- Inter- assembly (as required) Cable drums RH/LH End bearing bracket RH/LH (as required) medi- medi- medi- medi- ate I ate II ate III ate IV... -
Page 5: Tools Required
Tools Required Drill bits: 1/8”, 3/16”, Power drill Socket driver: 7/16” 9/32”, 7/16”, 1/2” Level Ratchet wrench Tape measure Pliers / Wire cutters Flat tip screwdriver 3” Ratchet Sockets: 7/16”, Wrenches: 3/8”, 7/16”, Phillips head screwdriver extension 1/2”, 9/16”, 5/8” 1/2”, 9/16”, 5/8”... -
Page 6: Breakdown Of Parts
BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J10. D1. D2. A. FLAG ANGLES (AS REQUIRED): I. TRACKS (AS REQUIRED): A1. Fully Adjustable (F.A.) Flag Angles I1. -
Page 7: Door Installation Instructions
NOTE: Verify that the bottom weather seal is aligned with bottom section. If needed, trim the DOOR INSTALLATION bottom weather seal even with bottom section length. Position the bottom weather seal up against the bottom of the bottom section with the long INSTRUCTIONS lip on the inside surface of the bottom section. - Page 8 long stem track roller. End cap Counterbalance End cap Counterbalance Bottom Bottom lift cable lift cable Bottom Bottom corner Bottom corner corner section section bracket bracket bracket 1/4”-20 x 11/16” Bottom Bottom Self drilling screws Bottom section Counterbalance weather weather cable loop seal seal...
- Page 9 IMPORTANT: WHEN PLACING SHORT STEM TRACK ROLLERS INTO THE #2 GRADUATED Single Endstiles: Center hinge(s) Strut END HINGES AND HIGHER, THE SHORT STEM TRACK ROLLER GOES INTO HINGE TUBE Endcaps FURTHEST AWAY FROM SECTION. Single Graduated End Hinges Center hinge(s) Typical section Short stem track roller #1 Graduated...
- Page 10 (1) 5/16”-18 x 3/4” Lock, Intermediate(s) Section Strutting Schedule Carriage bolt Top fixture Door Height # Of Sections Door Width slide 12’0” - 14’0” 15’0” - 18’0” 20’0” “L” Reinforcing 8’3” - 10’0” 2” Strut, Top of 2” Struts, Top of 3”...
- Page 11 NOTE: Refer to door section identification, located in the pre-installation section of this CAUTION manual to determine what size sections you need to use as your bottom section. On the outside of bottom section, locate the bottom horizontal rail. Using the illustrations BE CAREFUL TO KEEP DRILL STRAIGHT WHEN PRE-DRILLING.
- Page 12 Positioning Bottom Section to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spacing as shown between the bottom section and vertical track. Hang counterbalance lift cable over flag angle. Repeat same process for other side.
- Page 13 Door width + 3-3/8” to 3-1/2” Top of flag angle or Top of wallangle assembly Nail Vertical Vertical Top section track track Intermediate 1-11/16” section to 1-3/4” Lock Flag section angle Flag angle or wallangle assembly section Bottom section Vertical track against track rollers Attaching Drawbar Operator Bracket IMPORTANT: WHEN CONNECTING A TROLLEY TYPE GARAGE DOOR OPENER TO THIS DOOR,...
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Page 14: Counterbalance Installation Instructions
Adjusting Top Fixtures WARNING DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SECURED AT REAR, AS OUTLINED IN STEP, REAR BACK HANGS, OR DOOR COULD FALL FROM OVERHEAD POSITION CAUSING SEVERE OR FATAL INJURY. NOTE: Depending on your door, you may have Top Fixture Bases and Top Fixture Slides or you may have Top Fixture Assemblies. - Page 15 IF YOUR DOOR DID NOT COME WITH A CENTER COUPLER ASSEMBLY OR TORSION Bend back and fourth to seperate (2) 3/8”-16 x 3/4” Left hand SPRINGS LESS THAN 3-3/4” ID: Mark a vertical pencil line on the mounting surface above the (2) end bearing brackets end bracket Truss head bolts...
- Page 16 NOTE: Layout NOTE: Layout Right hand cable counterbalance parts in counterbalance parts in drum, black proper orientation, then proper orientation, then install onto torsion install onto torsion shaft, as shown. shaft, as shown. Torsion keyed shaft Right hand Coupler Left wound, black cable drum, halves Center...
- Page 17 NOTE: Refer to Package Contents / Breakdown of Parts, to determine if your door came with torque (once set screws contact the shaft, tighten screws one full turn). a coupler assembly. NOTE: If you have torsion keyed shaft(s), insert (1) key into the slot of both the cable drum IMPORTANT: THE SPRING WARNING TAG(S) SUPPLIED MUST BE SECURELY ATTACHED and the slot in the torsion keyed shaft, as shown.
- Page 18 Securing Door for Spring Winding 2. Maintaining a tight grip on the winding rod rotate it slowly in the proper direction, as shown below. 3. If there is any slippage of the winding rod in the winding cone socket, reverse the direction of winding and return the cone to its original position.
- Page 19 NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag NOTE: Door not shown for clarity. screws and make sure lag screws engage into solid structural lumber. WARNING FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR Header FALLING WHEN RAISED, CAUSING SEVERE OR FATAL INJURY.
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Page 20: Optional Installation
Optional Installation Trolley Arm Hookup tions subjected to heavy frost and or condensation forming on the inside of the windows. Not caulking the inside of the lite frames in these applications can subject the door to high amounts of moisture on the interior and may damage the door. Use acrylic latex plus silicone caulk. -
Page 21: Maintenance
Wayne Dalton, a division of Overhead Door Corporation, P.O. Box After surface has been properly prepared, it must be allowed to dry thoroughly, and then 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on coated immediately with premium quality latex house paint. Follow paint label directions garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167... - Page 22 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. 2. If a door becomes hard to operate,...
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Page 23: Warranty
Model 6600 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Model 6600 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of time, measured... - Page 24 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.