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Environment Protection - Sealey SUPERMIG100 Quick Start Manual

100a no-gas mig welder

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Wire does not feed, feed roller rotates
Wire feeds unevenly
Unstable arc
Porous weld
Wire sticking in gas cup (nozzle)
Irregular weld head
Weld bead too narrow and raised
Weld bead too wide
Poor penetration
Excessive penetration
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid
waste authority for recycling information.

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product
becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and
dispose of the product and fluids according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Lifetime guarantee on Transformer - Comprises 1 year unconditional parts and labour on all parts, followed by a lifetime guarantee (parts
and labour) conditional on registering your purchase with us online at www.sealey.co.uk.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
© Jack Sealey Limited
Pressure roller improperly adjusted
Dirt, copper, dust, etc. have collected in torch liner
Gas cup (nozzle) or tip defective
Deformed wire
Dirt, etc, in liner
Gas cup (nozzle) or tip defective
Gas cup (nozzle) spattered
Feed roller groove clogged
Feed roller groove deformed
Pressure roller tension incorrect
Incorrect settings
Impurities in weld area
Worn or defective gas cup (nozzle)
Rusty/dirty joints
Torch too far from, or at wrong angle to, workpiece
Worn or defective gas cup (nozzle)
Wire deformed
Wire speed too slow
Torch incorrectly held
Wire weaving in weld pool
Weld current too low
Weld speed too fast
Weld current too high
Weld speed too slow
Weld current too low
Arc too long
Weld current too high
Weld current too slow
Incorrect distance of torch to workpiece
01284 757500
sales@sealey.co.uk
Original Language Version
Adjust tension
Clean the liner from the machine forward. Use compressed air.
Replace gas cup (nozzle) and/or tip. Check roller tension
Adjust roller tension
Clean the liner from the machine forward using compressed air
Replace gas cup (nozzle) and/or tip
Clean or replace gas cup (nozzle)
Clean feed roller
Replace feed roller
Adjust tension
Check settings
Clean and/or grind workpiece
Replace gas cup (nozzle)
Clean or grind the workpiece
Gas cup to workpiece should be 8-10mm. Torch angle approx 75°
Replace gas cup (nozzle)
Check roller tension
Increase wire speed
Use correct torch angle
Check roller tension and adjust
Increase power and wire speed
Move torch slower and weave a little more
Increase power and wire speed
Move torch faster and weave less
Increase current and wire speed
Bring torch closer to workpiece
Decrease current and wire speed
Decrease current and wire speed
Torch distance should be 8-10mm
www.sealey.co.uk
SUPERMIG100
REGISTER YOUR
PURCHASE HERE
Issue 2 (4,F) 03/05/23

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