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Sealey SUPERMIG180.V5 Manual

Sealey SUPERMIG180.V5 Manual

Professional mig welders

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear a
instruction
welding
manual
mask
Electromagnetic fields
Welding sparks can
can cause pacemaker
cause explosions or fire
malfunction
1.
SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the user's responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
9
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products.
Electrical safety information. It is important that the following information is read and understood:
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9
Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
9
Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct
fuse.
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a
8
qualified electrician.
If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
Ensure that repairs are carried out by a qualified electrician.
The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.2.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.3.
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.4.
SUPERMIG180.V5, SUPERMIG200.V3, SUPERMIG230.V3 are single phase machines and must be run from a minimum 16amp
supply.
1.5.
To achieve maximum output these models will require a 32Amp fused supply. We recommend you discuss the installation of an industrial
round pin plug and socket with your electrician.
1.6.
When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended since
any product which is plugged into the cable reel will be protected. The cross-section of the cable on the cable reel must be suitable for the unit
and never lower than the cross-section of the mains cable supplied with the unit.
1.7.
GENERAL SAFETY
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
WARNING! DO NOT place the welding power source on a tilted plane as this may lead to the unit toppling over.
Welding power sources are not suitable for use in rain or snow.
9
The output is rated at an ambient temperature of 20 °C and the welding time may be reduced at higher temperatures.
9
Risk of electric shock: Electric shock from welding electrode can kill. DO NOT weld in the rain or snow. Wear dry insulating gloves. DO
9
NOT touch electrode with bare hands. DO NOT wear wet or damaged gloves. Protect yourself from electric shock by insulating yourself
from workpiece. DO NOT open the equipment enclosure.
Risk induced by welding fumes: Breathing welding fumes can be hazardous to your health. Keep your head out of the fumes. Use
9
equipment in an open area. Use ventilating fan to remove fumes.
Risk induced by welding sparks: Welding sparks can cause explosion or fire. Keep flammables away from welding. DO NOT weld near
9
flammables. Welding sparks can cause fires. Have a fire extinguisher nearby and have a watchperson ready to use it. DO NOT weld on
drums or any closed containers.
Risk induced by the arc: Arc rays can burn eyes and injure skin. Wear hat and safety glasses. Use ear protection and button shirt collar.
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© Jack Sealey Limited
PROFESSIONAL MIG WELDERS
MODEL NO'S:
SUPERMIG180.V5, SUPERMIG200.V3, SUPERMIG230.V3
Wear protective
Warning!
gloves
Electricity
Shock hazard
NOTE:
Diagrams of internal components are for refer-
ence only. There may be detail differences in
the components of your welder but these will
not affect its operation.
Original Language Version
Warning!
Caution
Keep away
required
from rain
SUPERMIG180.V5, 200.V3, 230.V3
Arc rays can
Electric shock
burn eyes and
from welding
injure skin
electrodes can
kill
Breathing weld-
ing fumes can
be hazardous
to your health
Issue 1
22/05/24

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Summary of Contents for Sealey SUPERMIG180.V5

  • Page 1 MODEL NO’S: SUPERMIG180.V5, SUPERMIG200.V3, SUPERMIG230.V3 Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Gas Safety

    Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance. Check and spray the gas cup and contact tip regularly with anti-spatter spray which is available from your Sealey stockist.
  • Page 3: Installing The Gas Cylinder

    4.8.1. Align the pins on the Euro connector with the socket on the welder front panel as shown in fig.5. Push the connector into the socket and rotate the locking ring (A) clockwise so that it draws the plug into the socket as shown in fig.6. Note: Damage to torches and cables is not covered by warranty. SUPERMIG180.V5, 200.V3, 230.V3 Issue 1 22/05/24 ©...
  • Page 4 Take torch in left hand, slide the contact tip over the wire and screw back into place. b) Grasp gas cup in right hand, push onto torch head and turn clockwise only. DO NOT turn gas cup anti-clockwise, as this will damage the internal spring. SUPERMIG180.V5, 200.V3, 230.V3 Issue 1 22/05/24 ©...
  • Page 5: Clutch Adjustment

    4.15.8. S S crew the black roller retaining knob (C) back on to the end of the drive shaft and tighten. crew the black roller retaining knob (C) back on to the end of the drive shaft and tighten. SUPERMIG180.V5, 200.V3, 230.V3 Issue 1 22/05/24 ©...
  • Page 6: Mig/Mag Welding

    IMPORTANT: before you commence, make sure the machine is switched off at the mains. If welding a car, disconnect the battery or fit an electronic circuit protector. We strongly recommend the use of Sealey Prosaf/12v or 24v in order to protect sophisticated electronics.
  • Page 7: Ratings Plate

    To keep the contact tip free from spatter, we recommend the use of Sealey anti-spatter spray (MIG/722308) available from your Sealey stockist. Refer to fig.12 and section 4.12.5 for removal and replacement.
  • Page 8: Environment Protection

    Warranty: Lifetime guarantee on Transformer - Comprises 1 year unconditional parts and labour on all parts, followed by a lifetime guarantee (parts and labour) conditional on registering your purchase with us online at www.sealey.co.uk. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...

This manual is also suitable for:

Supermig200.v3Supermig230.v3