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Sealey SUPERMIG150.V5 Instructions Manual
Sealey SUPERMIG150.V5 Instructions Manual

Sealey SUPERMIG150.V5 Instructions Manual

150a professional mig welder

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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear eye
instructions
protection
Breathing
Electromagnetic
welding
fields can cause
fumes can be
pacemaker
hazardous to
malfunction.
your health.
1. SAFETY
1.1.
ELECTRICAL SAFETY
WARNING! It is the user's responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and
9
all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical
products.
Electrical safety information. It is important that the following information is read and understood:
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
9
Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
9
Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the
correct fuse.
DO NOT pull or carry the appliance by the power cable.
8
DO NOT pull the plug from the socket by the cable.
8
DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a
8
qualified electrician.
If the cable or plug is damaged during use, switch off the electricity supply and remove from use.
Ensure that repairs are carried out by a qualified electrician.
The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.1.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.2.
Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
1.1.3.
This is a single phase machine and must be run from a minimum of 16amp supply.
1.1.4.
To achieve maximum output these models will require a 30Amp fused supply. We recommend you discuss the installation of an
industrial round pin plug and socket with your electrician.
1.1.5.
When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD fitted is recommended since
any product which is plugged into the cable reel will be protected. The cross-section of the cable on the cable reel must be suitable for the
unit and never lower than the cross-section of the mains cable supplied with the unit.
1.2.
GENERAL SAFETY
DANGER! Unplug the welder from the mains power supply before performing maintenance or service.
WARNING! DO NOT place the welding power source on a tilted plane as this may lead to the unit toppling over.
8
Welding power sources are not suitable for use in rain or snow.
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The output is rated at an ambient temperature of 20°C and the welding time may be reduced at higher temperatures
8
Risk of electric shock: Electric shock from welding electrode can kill. DO NOT weld in the rain or snow. Wear dry insulating gloves. DO
8
NOT touch electrode with bare hands. DO NOT wear wet or damaged gloves. Protect yourself from electric shock by insulating yourself
from workpiece. DO NOT open the equipment enclosure.
Risk induced by welding fumes: Breathing welding fumes can be hazardous to your health. Keep your head out of the fumes. Use
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equipment in an open area. Use ventilating fan to remove fumes.
Risk induced by welding sparks: Welding sparks can cause explosion or fire. Keep flammables away from welding. DO NOT weld near
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flammables. Welding sparks can cause fires. Have a fire extinguisher nearby and have a watchperson ready to use it. DO NOT weld on
drums or any closed containers.
© Jack Sealey Limited
150A PROFESSIONAL MIG WELDER
MODEL NO:
Wear protective
Wear safety
gloves
footwear
Warning!
Welding sparks
Keep away
can cause
from rain
explosions or
fire.
Original Language Version
SUPERMIG150.V5
Wear protective
Arc rays can
clothing
burn eyes and
injure skin.
Warning!
Electricity
Shock hazard
Electric shock
Hot surfaces
from welding
electrodes can
kill.
SUPERMIG150.V5
Issue:2
17/05/24

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Summary of Contents for Sealey SUPERMIG150.V5

  • Page 1 SUPERMIG150.V5 MODEL NO: Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Gas Safety

    Use an air hose to regularly blow out any dirt from the liner and keep the welder clean for best and safest performance. Check and spray the gas cup and contact tip regularly with anti-spatter spray which is available from your Sealey stockist.
  • Page 3 Check welder is switched off “0” and that the earth clamp is away from the torch tip. Connect the welder to the mains power supply and set the power switch to A fig.8. SUPERMIG150.V5 Issue:2 17/05/24 Original Language Version © Jack Sealey Limited...
  • Page 4: Control Panel Function

    The torch switch activates the wire feed roller (to stop wire feed release the switch). As wire comes into contact with the workpiece an arc is struck. The arc melts the wire which is deposited into the weld. SUPERMIG150.V5 Issue:2 17/05/24 Original Language Version © Jack Sealey Limited...
  • Page 5 10kg. If you wish to use larger cylinders they must be properly secured to a separate welding trolley. An industrial gas cylinder adaptor kit will be required. Contact your local Sealey stockist to order these items. The following table is estimated duration of cylinders based on a flow rate of 2 litres per minute.
  • Page 6: Thermal Protection

    To keep the contact tip free from spatter, we recommend the use of anti-spatter spray (MIG/722307) available from your Sealey stockist. fig.14 fig.13...
  • Page 7 In this is the case, return the welder to your local Sealey stockist for repair.
  • Page 8: Environment Protection

    Warranty: Lifetime guarantee on Transformer - Comprises 1 year unconditional parts and labour on all parts, followed by a lifetime guarantee (parts and labour) conditional on registering your purchase with us online at www.sealey.co.uk. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk...