Page 1
178 083 26-3 P93783 2023-06-22 Providing sustainable energy solutions worldwide Installation- and maintenance instruction STG 146i/2 J/K LMV37 Jumo dTRON 316 MB-DLE 407 IP40 Translation of the original instructions.
Page 2
1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\ nedladdning eller scanna or scan QR-code. download eller scan QR-koden.
Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 172 515 01-2 2021-10-05 Bentone...
Prevent open flames or sparking, e.g. do not turn lights on or off, do • not use any electrical appliances or mobile phones. • Evacuate the building. Notify the installer or gas supplier of the problem so that it can be • rectified. Bentone...
Flame tube Flame tube Length of flame tube measure A measure B measure C ø104 ø89 ø104 ø89 * Min. recommended distance to floor. 2.1.1 Measurements for connection to boiler 10.5 Ø 110 Ø 140-170 12.5 172 535 22-3 Bentone...
Alt.2 The burner’s noise level can be reduced by connecting the burner’s air intake to the air duct that opens into an appropriate location. Installation must be done so it does not prevent air supply to the burner. Bentone...
Basic settings should only be seen as setting values to get burner to start. Once the burner has started and established flame, it is necessary to adjust the settings so that they are adapted to the installation and the fuel used. Air settings Nozzle assembly Scale Burner output Bentone...
Gas pressure switch, Min. Gas pressure switch, Max. Main valve Safety valve Leakage control Air pressure switch Burner control Pos. 5b, 7: Components not required according to EN 676. Required over 1200 kW according to EN 676. 172 515 04 2018-01-02 Bentone...
Example: Modulating gas burner The system components (display and operating unit, actuators) are connected directly to the LMV37.4... basic unit. All safety-related digital inputs and outputs of the system are monitored by a contact feedback network. 172 525 55 Bentone...
6.3 AT (DIN EN 60127 2 / 5) Mains supply: Input current depending on the operating state of the unit Under voltage Safety shutdown from operating position at mains voltage LMV37.400A2 Approx. AC 186 V Restart on rise in mains voltage LMV37.400A2 Approx. AC 195 V Bentone...
Page 16
X9-04 pin 2/3 POC *) X5-02 pin 2/3 RAST plug Function / Outputs pin number X3-05 pin 1 X4-02 pin 2/3 X6-03 pin 2/3 X8-02 pin 1/3 X7-01 pin 2/3 X7-02 pin 2/3 X3-05 pin 2 Legend to the sequence diagrams Bentone...
Page 17
Postpurge time (t3) Evacuation of test space Atmospheric pressure test Filling of test space Gas pressure test Gas shortage waiting time Valve proving is performed depending on the parameter settings: Simultaneously with the prepurge time and/or the afterburn time. Bentone...
Page 18
Only with fuel train Lo and 2 fuel valves Parameter 223: Repetition limit value gas pressure switch-min in connection with gas shortage program parameter 246 (phase 90) Max. drop-in/response time for air pressure switch Alternative to valve proving Alternative to pressure switch-max (Pmax) or POC Bentone...
Page 19
0°/10% Position as supplied (0°) 90°/100% Actuator fully open (90°) Input/output signal 1 (ON) Input/output signal 0 (OFF) Input permissible signal 1 (ON) or 0 (OFF) Bentone...
Protection earth (PE) Supply for fuel meter Input fuel meter Shielding: For shielding the cables on the VSD, refer to: Siemens SED2 VSD Commissioning Manual (G5192), chapters 4 • and 7, or Danfoss Operation Manual VLT 6000 (MG60A703), chapter • Installation Bentone...
Page 21
Speed feedback signal Speed feedback signal Signal reference PWM speed output PWM speed output Signal reference DC 24 V external DC 24V external Controller input 4...20 mA Controller input 4...20 mA Power source Power source Controller Analog Analog Controller Bentone...
- For changing to a higher menu level (press button for 3…8 s) /reset - For changing the operating mode (press button for >8 s) Enter in parameter setting mode • • Reset in the event of fault • One menu level down Bentone...
Page 23
Figure 4: Meaning of display Fault status message Flame present Valve controlled Ignition controlled Fan motor controlled Oil preheater on Heat request from controllers Parameter setting mode Info mode Service mode h min s Actuator closing Actuator opening Unit of current display Bentone...
Postpurge time (t3) (abortion when load controller ON) Ph80 Valve proving test evacuation time Ph81 Valve proving test time atmospheric pressure, atmospheric test Valve proving filling test, filling Ph82 Ph83 Valve proving time gas pressure, pressure test Ph90 Gas shortage waiting time Bentone...
Change to normal Change to normal display display >3 s <8 s Info level /reset >3 s <8 s /reset or automatic return after timeout of menu operation Service level (parameter 127) >8 s >1 s Parameter level Parameter level Bentone...
Page 26
Basic unit Air-fuel ratio control curves (primary setting) /reset Bild 388e/1109 /reset Air-fuel ratio control /reset The following sections explain the Actuator operating philosophy behind the parameter levels using a number of examples. /reset Error histery /reset Process data Bentone...
Page 27
Number of faults Error history: 701-725.01.Code 701. chronological error list index value of ndex Index list: 01 = error code 05 = startup counter 02 = diagnostic code 06 = output 03 = error class 04 = error phase Bentone...
Page 28
The next bar starts flashing. h min s Complete the rest of the password according to the principle described. Example: Password consisting of 4 characters. min s After entery of the last character the password must be confirmed by pressing /reset Bentone...
Press to select parameter 400 for initial commissioning and for setting air-fuel controll. /reset 201: appears flashing. h min s Press to go to the settings for air-fuel ratio control and parameter 201 for selecting the operating mode. Bentone...
Page 30
20 = gas modulating with pilot only when firing on gas (Gp1 mod fuel active) • 21 = gas modulating with pilot only when firing on gas (Gp2 mod fuel active) • 22 = oil modulating only when firing on oil (Lo mod fuel active) • Bentone...
Page 31
Select your setting by pressing one of the buttons This manual describes “0=VSD OFF” type burners. Press to save the setting for parameter 542: VSD /reset Press: to return to parameter level. To the next parameter Back to the previous parameter Bentone...
Page 32
The burner motor will then start and a number of phases in the automatic control unit are completed. If the switch on the burner is in the OFF position, the automatic control unit will not proceed from Ph12: Move the switch to the ON position to continue. Bentone...
Page 33
Phase Traveling to ignition position h min s Phase Preignition h min s Phase for first safety time (ignition transformer ON) h min s Phase for first safety time (ignition transformer OFF), preignition time OFF h min s Phase Interval 1 min s Bentone...
Page 34
You can press to go to editing mode, enabling you to change the /reset maximum capacity. Adjust the setting downwards or upwards using the buttons Press to save the setting. /reset to return to parameter level. Press Bentone...
Page 35
Press Completing parameterization of the curve Back to the previous parameter h min s Press to exit parameter level. h min s The settings for air-fuel ratio control by the LMV37... are now completed. Bentone...
Page 36
After an off time of >24 hours. • In the event of a power failure (power-on). • In the event of shutdown due to an interruption of gas supply (safety • shutdown). 5.4.1.5 Prepurging time 225 Gas: Prepurging time 20 s – 60 min Bentone...
Page 37
1 = activated (Factory settings marked with bold text). When the Purging in the lockout position function is used, the fan may only be powered via a contactor and must not be connected directly to LMV37.4 (X3-05 pin 1)! Bentone...
Page 38
400 for initial commissioning. Press /reset Identification of start for setting the curve parameters. h min s If, during the time the curve is parameterized, an error occurs which leads to safety shutdown, parameterization of the curve is quit. Bentone...
Page 39
/reset maximum capacity. Adjust the setting downwards or upwards using the buttons h min s Press to save the setting. /reset to return to parameter level. Press To the next parameter. Bentone...
Page 40
Adjust the setting downwards or upwards using the buttons h min s Press to save the setting. /reset to return to parameter level. Press h min s h min s The warm settings for LMV37... are now completed. Bentone...
To continue with the setting work, you need to log into service engineer level. See 5.3.4. After login is complete, continue with the setting work as shown below. Press for parameter level 000. Press /reset Display: Parameter 050, flashes, index 00, and value 0 do not. /reset Display: Parameter bAC_UP /reset Bentone...
Page 42
If an errror occurs during the backup process, a negativ value is displayed. For error diagnostics, the cause of the error can be determined from the diagnostic code of error message 137 (see Error code list) Press four times until the top menu is displayed. Bentone...
Page 43
After login is complete, continue with the setting work as shown below. Press for parameter level 000. Press /reset Display: Parameter 050, flashes, index 00, and value 0 do not. /reset Display: Parameter bAC_UP Press to select parameter rESstorE /reset Bentone...
Page 44
/reset Dispalay: 1 appears After about 8 seconds (depending on the duration of the program), 0 appears on the display, indicating the end of the backup process. Display: 0 Press four times until the top menu is displayed. Bentone...
If the /reset a change to the previous menu is made. Exception If an error occurred while setting the curve, a change back to the parameter h min s setting level is made. Bentone...
Page 46
The unit initiates safety shutdown. The display shows current error code c: alternating with diagnostic code d:. h min s Press 1...3 second, to return to the normal display. /reset Example: Error code 12 / diagnostic code 0 h min s Bentone...
Page 47
Display: Parameter 701. flashes, index 01: and example value 201 does not. h min s Press 1...3 second to go to index 01: /reset Display: Parameter 701. does not flash, index 01: flashes, value 201 does not. h min s To the next index Back to the previous index. Bentone...
Page 48
/reset Press to go to display mode. /reset Display: Value 56 (number of startup) h min s Press to return to the index. Display: Parameter 701. does not flash, index 05: flashes, characters ._._ do not. h min s Bentone...
Page 49
To the next index Back to the previous index. When this display appears, you have reached the end of the error history. Display – End – appears flashing. h min s Press twice. HISt 700: for error history h min s Bentone...
OFF UPr. h min s 5.7.3 Safety loop A unit whose safety loop and / or burner flange contact is open, and a controller ON signal is present, displays OFF S. h min s Bentone...
Select another burner type than the one already selected by pressing one of the buttons Confirm this selection with The automatic control unit is now reset. /reset h min s Restart the setting process for the LMV automatic control unit as specified in 3.2.1. Bentone...
LoAd 0.0 means Manually OFF. As long as the Manual OFF is active, OFF appears on the normal display flashing. To deactivate and to change to automatic operation, press for 3 seconds. Then OFF appears without flashing in the display. Bentone...
Page 53
Manually OFF must not be used just to put a burner out of operation when doing mounting work, or when the burner is not ready for operation. The safety notes contained in chapter Safety notes must be observed! Bentone...
From the back of the panel, push the mounting frame onto the • instrument body and press it against the back of the panel, compressing the springs, until the latches snap into the notches provided and it is firmly fixed in position. 170 095 02-5 2023-04-12 Bentone...
- ramp/program function is active - manual operation is active 16-segment display + dim. units two-digit, green; for the unit °C/°F and symbols for h, min, %. Different values can also be visualized on the display, see the comprehensive operating manual. Bentone...
Alter value with I and D The value alters dynamically with the duration of the key stroke. h Accept the setting with P or automatically after 2 sec h or h Cancel entry with X. The value is not accepted. Bentone...
Page 83
Alter the output with In the case of a modulating controller, the actuator is opened or closed using the keys. The output entry on a changeover is configurable. h Return to the normal display with X (press for more than 2 seconds) Bentone...
Page 84
Alter the present When the program is setpoint with paused, the lower display blinks. The controller controls to the present setpoint. (The value is accepted automatically after 2 sec.) The program is canceled in the event of a power failure. Bentone...
2 (with 3-state controllers) c. with dt=0, the controller has no differential action (e. g. PI controller) d. with rt=0, the controller has no integral action (e. g. PD controller) e. for controllers with Pb1/2=0 Bentone...
3-wire circuit 2 Resistance thermometer in 8 4 — 20 mA 2-wire circuit 3 Resistance thermometer in 9 0 — 10 V 4-wire circuit 4 Thermocouple 10 2 — 10 V 5 Resistance transmitter 11 0 — 1 V Bentone...
Page 87
0 ... 1 CAct (0=direct (cooling); 1=inverse (heating)) Factory settings are shown bold. 8.8.4 Generator „Pro“ Generator “Pro” Parameter Symbol Value range Function Fixed-setpoint controller Fnct Ramp function Program controller Program generator Hot-channel controller Factory settings are shown bold. Bentone...
Page 88
Parameter Symbol Värdeområde Value/selection Decimaltecken 0 ... 2 (0= ingen decimal; 1=en; 2=två)) (0=no decimal; 1=one; 2=two) Decimal point dEcP Ljusstyrka 0 ...5 (0=ljus) Br i G (0=Bright) Brightness Fabriksinställning visas i fet stil. Factory settings are shown bold. Bentone...
Overrange / underrange covers the following events: - probe break / short-circuit - measurement is outside the controllable range for the probe connected - display overflow Displaying the software version h Display version with (press simultaneously). Bentone...
When the pressure rises to 4.5, stage 2 switches off AL2 (Setpoint 5.0 - AL2 0.5). • When the pressure rises to 5.0, stage 1 switches off the setpoint and the • controller switches off the burner. If other temperatures are desired, change the values above to achieve the appropriate function. 165 405 96-1 2023-04-28 Bentone...
Page 91
External setpoint (ESP): Switched off Output level feedback (FEEd): Self-optimization: Method (tyPt): Oscillation Self-optimization (InHt): not locked Controller output 1 (Ott1): Relay Generator (Pro): Globals: Function (Fnct): Fixed-setpoint controller Basic status: Control contacts: SK 1: SK 2: SK 3: SK 4: Bentone...
Page 92
Action (AcrA): Absolute Lk off Range response (AcrA): Acknowledgement (AcnL): none Switch-on delay (tOn): Switch-off delay (tOFF): Pulse time (tPuL): Lk actual value (LCPr): Process value Lk setpoint (LCSP): Current setpoint 4. Limit comparator (LC4): Function (Fnct): no function Bentone...
Page 93
Function (LC3): none Additional functions: none 4.Limit comparator : Function (LC4): none Additional functions: none Timer: Timer 1: Function (tF1): none Additional functions: none Timer 2: Function (tF2): none Additional functions: none Logic: Extra code ”Math” is not available Bentone...
Page 94
User data Parameter: Name: Value: Limit comparator 1: Differential dif1 Limit comparator 2: Limit value Limit comparator 2: Differential dif2 Limit comparator 3: Limit value Limit comparator 3: Differential dif3 Controller: End of setpoint limiting Switched off Switched off Bentone...
Page 95
60 s Working point Output limiting 100 % -100 % Setpoints: Setpoint 1 (SP 1): 80.00 Setpoint 2 (SP 2): 0.000 Setpoint 3 (SP 3): 0.000 Setpoint 4 (SP 4): 0.000 Math / logic: Extra code ”Math” is not available Bentone...
Connection must be done in accordance with the applicable • regulations. • Connection must conform to the wiring diagram. If any electrical connection other than that recommended by Enertech is used, there is a risk of property damage and personal injury. 172 535 09-2 Bentone...
Connect electrical connection for gas valve, gas pressure switch min, gas pressure switch max and VPS/Tightness check. Connect gas line, connect supply cable, operating and safety circuits. Before obtaining access to terminals, all supply circuits must be disconnected. 172 535 23-2 Bentone...
If leaks are found during measurement, locate the leaky spot using soapy water or leak detection spray. After sealing, the system is tested for leaks again. Check the gas tightness. Bentone...
Butan 32.25 116.09 Natural gas 29.25 Propan 24.44 88.00 Biogas 21.60 Lower calorific value H at normal conditions 15 °C and 1013 mbar, EN 676. For exact calorific value of the gas, contact the gas distributor. 172 515 27-2 Bentone...
The prepurge time must correspond to at least 5 complete air circulations in the fire box and adapted compartments. Calculate prepurge time using the following formula: V · 5 · 5 150 s 200 kW · 1.2 / 3600 Q · 1.2 / 3600 172 525 54 2022-01-11 Bentone...
Turn the screw in the desired direction with an allen key. Turn screw to the right to reduce opening. • Turn screw to the left to increase opening. • Nozzle adjustment Air setting 172 535 20-2 Bentone...
Measure and note the lowest air pressure in the entire work area. Set the air pressure switch to about 10-15% lower than the lowest noted pressure. Test run the burner and check the function in the entire work area. Refi t protective cover. Bentone...
When the gas pressure switch stops the burner, the measured value must approximately correspond to the setting on the gas pressure switch. Open ball valve. Remove manometer and close measuring socket. Refi t protective cover. Check gas tightness. 172 535 25 Bentone...
Set the gas pressure switch to a value 10-15% lower than the noted pressure. Test run the burner and check the function in the entire work area. Remove manometer and close measuring socket. Refit protective cover. Check the gas tightness. 172 535 17-3 Bentone...
Output flange Gas flow direction Test point connection G 1/8 upstream of V1, possible on both sides Vent nozzle, regulator Filter (below flange) Input flange Pressure switch Electrical connection for valves (DIN EN 175 301-803 connector) 172 515 12-2 Bentone...
Page 109
Turn the adjustment knob (d) (use the protective cover as a tool) to the desired start gas flow. Turn to the right = the start gas flow is reduced • Turn to the left = the start gas flow is increased • Adjustment of start gas flow Adjustment of governor Bentone...
Replacement upon fault detection Gas pressure switch 10 years 250,000 starts Safety blow-off system 10 years Damper motor 500,000 starts Contactor 10 years 500,000 starts The burner and its components must be recycled according to applicable regulations. 172 615 88-2 2022-09-08 Bentone...
Turn on the main power and open the fuel supply. Start burner and check/adjust combustion. Check for leaks in the gas line. When servicing/replacing components that affect combustion, flue gas analysis and soot test shall be carried out on the installation. 172 615 90-2 Bentone...
Connect the motor’s electrical connection. Turn on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test shall be carried out on the installation. 172 615 96-2 Bentone...
Turn on the main power and open the fuel supply. Start burner and check/adjust combustion. Check for leaks in the gas line. When servicing/replacing components that affect combustion, flue gas analysis and soot test shall be carried out on the installation. 172 615 97 Bentone...
Switch on the main power and check the operation of the new component. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 105 11-3 Bentone...
• Check tightness of fasteners. Check fan wheel for damage and contamination (replace if necessary). • Check motor shaft and bearings. If they are worn, replace the motor. • Use screw to attach the vibration sensor. 172 615 98 Bentone...
Measuring circuit for detector current measurement terminal X10-05 LMV... Legend: μA DC = DC-Mikroampèremeter an internal resistance of Ri = max. 5 kΩ µA DC Bu = blue Bk = black Bn = brown QRC1... 172 525 52-2 2022-11-16 Bentone...
Instruct the persons in charge of the operation on the service and • maintenance of the installation and what to do should any troubles occur. Inspection and service must be carried out by authorized personnel. • Review and service should be performed by authorised personnel only. 172 615 04-2 Bentone...
Voltage lower than 185V. Contact an electrician. Ignition electrodes disrupting ionisation current. Adjust ignition electrodes. Re-polarise the transformer. Poor earth connection. Ensure adequate earth connection. Phase and neutral swapped around. Check wiring diagram and change accordingly. 172 615 06 2018-01-10 Bentone...
Page 121
Flame at incorrect angle due to combustion head out of Check the combustion head and readjust. position. Condensation build up in boiler and chimney: Raise the flue gas temperature by increasing gas volume Insulate Flue gas temperature too low or gas volume too low. the chimney. Bentone...
11. Service- and inspection protocol Installation Boiler Efficiency kW: Name: Type: Address: Burner Efficiency kW: Type: Installed by: Date: Date gas/h Efficiency Governor Fluegas Ionisation Pressure temp current Fire Chimney room Measure- °C µ A ment Before After mbar mbar Small Flame Large Flame...
Page 124
UK Declaration of conformity Bentone Gas Burners Type: BFG 1 BG 400 BG 650 BG 950 STG 146 BG 450 BG 700 BG 300 BG 550 BG 800 This declaration of conformity is issued under the sole responsibility of the manufacturer.
Need help?
Do you have a question about the STG 146i/2 J and is the answer not in the manual?
Questions and answers