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CR00395 178 083 26-1 2022-03-22 Providing sustainable energy solutions worldwide Installation- and maintenance instruction STG 146i/2 J/K IP40 LMV37 MB-DLE 407 RWF50.2 Translation of the original instructions.
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1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\ nedladdning eller scanna or scan QR-code. download eller scan QR-koden.
What to do if you smell gas ............5 Basic display ................. 38 User level ..................39 Technical data ...............6 7.5 Starting the self-setting function ..........40 Dimensions STG 146i/2 ..............6 7.6 Parameterization PArA ............... 41 Capacity range ................7 7.7 Configuration ConF ..............43 Gas categories, approved gases ..........
The electrical installation must be professionally carried out • in accordance with current high voltage regulations and in a professional manner. Make sure that the burner is suitable for the application (see • Technical Data). 172 515 01-2 2021-10-05 Bentone...
Prevent open fl ames or sparking, e.g. do not turn lights on or • off, do not use any electrical appliances or mobile phones. • Evacuate the building. Notify the installer or gas supplier of the problem so that it • can be rectifi ed. Bentone...
Operation with boiler according to EN 303, EN 676 and EN 746-2. • Fuels: Natural gas H, E, L, LL. • LPG Butane G30 and Propane G31. • Dimensions STG 146i/2 øB øC Type Length of Flange Burner tube Burner tube...
Capacity at min. power at max. power pressure pressure Gas valve mbar mbar MultiBloc STG 146i/2 G20 - 41-133 14.1 DLE 405 DLE 407 G25 - 41-133 16.4 DLE 405 DLE 407 G30 - 47-144 DLE 405 DLE 407...
Basic settings should only be seen as setting values to get burner to start. Once the burner has started and established flame, it is necessary to adjust the settings so that they are adapted to the installation and the fuel used. Air settings Nozzle assembly Scale Burner output Bentone...
Connection must be done in accordance with the applicable • regulations. • Connection must conform to the wiring diagram. If any electrical connection other than that recommended by Enertech is used, there is a risk of property damage and personal injury. 172 535 09 Bentone...
Natural gas 34.02 Butan 32.25 116.09 Natural gas 29.25 Propan 24.44 88.00 Lower calorific value H at normal conditions 15 °C and 1013 mbar, EN 676. For exact calorific value of the gas, contact the gas distributor. 172 535 24 Bentone...
The prepurge time must correspond to at least 5 complete air circulations in the fire box and adapted compartments. Calculate prepurge time using the following formula: V · 5 · 5 150 s 200 kW · 1.2 / 3600 Q · 1.2 / 3600 172 525 54 2022-01-11 Bentone...
Connect electrical connection for gas valve, gas pressure switch min, gas pressure switch max and VPS/Tightness check. Connect gas line, connect supply cable, operating and safety circuits. Before obtaining access to terminals, all supply circuits must be disconnected. 172 535 23 Bentone...
The gas valve is energized and opens. After the end of the safety period (2-3 sec.), the gas burner control goes into blockage. Solenoid valve and motor become de-energized. Remove the link after testing. Bentone...
Turn the screw in the desired direction with an Allen key. Turn screw to the right to reduce opening. • Turn screw to the left to increase opening. • 172 535 20 Bentone...
Measure and note the lowest air pressure in the entire work area. Set the air pressure switch to about 10-15% lower than the lowest noted pressure. Test run the burner and check the function in the entire work area. Refi t protective cover. Bentone...
When the gas pressure switch stops the burner, the measured value must approximately correspond to the setting on the gas pressure switch. Open ball valve. Remove manometer and close measuring socket. Refi t protective cover. Check gas tightness. 172 535 25 Bentone...
Set the gas pressure switch to a value 10-15% lower than the noted pressure. Test run the burner and check the function in the entire work area. Remove manometer and close measuring socket. Refi t protective cover. Check the gas tightness. 172 535 17-3 Bentone...
Gas fl ow direction Test point connection G 1/8 upstream of V1, possible on both sides Vent nozzle, regulator Filter (below fl ange) Input fl ange Pressure switch Electrical connection for valves (DIN EN 175 301-803 connector) 172 515 12 Bentone...
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Turn the adjustment knob (d) (use the protective cover as a tool) to the desired start gas flow. Turn to the right = the start gas flow is reduced • Turn to the left = the start gas flow is increased • Adjustment of start gas flow Adjustment of governor Bentone...
5b Gas pressure switch, maxi Main valve 6b Safety valve Valve proving system Air pressure switch Gas burner control Pos. 5b, 7: Components not required according to EN 676. Required over 1200 kW according to EN 676. 172 515 04 2018-01-02 Bentone...
Turn on the main power and open the gas fl ow. Start burner and check/adjust combustion. Check gas tightness. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test shall be carried out on the installation. 172 615 90 Bentone...
Connect the motor’s electrical connection. Turn on the main power and open the gas fl ow. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test shall be carried out on the installation. Bentone...
Turn on the main power and open the gas fl ow. Start burner and check/adjust combustion. Check gas tightness. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test shall be carried out on the installation. Bentone...
Check motor shaft and bearings. If they are worn, replace the • motor or bearing. Use this screw hole for vibration sensor mounting. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test shall be carried out on the installation. Bentone...
Measuring circuit for detector current measurement terminal X10-05 LMV... Legend: μA DC = DC-Mikroampèremeter an internal resistance of Ri = max. 5 kΩ µA DC bl = blue sw = black br = brown QRC1... 172 525 52-1 2022-01-03 Bentone...
Gas valve with seal testing 10 years Gas pressure switch 250,000 starts Safety blow-off system 10 years Damper motor 500,000 starts 10 years Contactor 500,000 starts The burner and its components must be recycled according to applicable regulations. 172 615 88 2021-11-07 Bentone...
Manual reset with remote reset (optional) The remote reset shall be installed with a cable connected from X1: 14 which goes to the remote reset switch and back to X1: 5. 172 615 93-1 2022-03-04 Bentone...
Siemens RWF50.3 with analogue signal 4-20 mA. LMV37 • uses 4–20 mA. For information and operation of the regulator, see the enclosed manual. Connection of PT100 sensor Minimum cable area is 0.5 mm². X1:7 X1:8 blue X1:9 blue 172 525 56 2022-01-20 Bentone...
The actual value display (red) shows 9999 flashing. See chapter 11 What to do if ... in the enclosed manual. Manual control The setpoint display (green) shows HAnd flashing. See chapter 6.4 Manual control of a modulating burner in the enclosed manual. Bentone...
(factory-set) Enter Basic display Enter Enter User level OPr Editable: SP1 SP2 OP r Only display: InP Y PArA ConF Navigation principle Enter One level back One level down Setpoint reduce (factory-set) Enter >2 s Next/previous parameter or timeout Bentone...
Enter to confirm. Timeout Timeout after about 180 seconds. If the setpoint is not stored, the basic display changes after the timeout tout and the former setpoint is maintained. The value changes only within the permitted range. Bentone...
Cancel Cancel with + . When tUnE stops flashing, the self-setting function has been ended. The parameters calculated by the controller are automatically adopted! It is not possible to start tUnE in manual control or low- fire operation. Bentone...
See chapter 8.6 Display diSP in the enclosed manual. From the basic display, press Enter so that OPr appears. • Press so that PArA appears. • Press Enter so that the first parameter of the parameter level • is displayed. Bentone...
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(1P, 1N), parameter HYS1 must be set to 0 and parameters HYS2 and HYS3 must be set to their maximum values. Otherwise, for example, when using default parameter HYS1 (factory setting -5), the 3-position controller is only released when the control deviation reaches -5 K. Bentone...
Thermal shock protection: rAFC Enter Binary inputs: binF Display: diSP Only RWF50.3 Controller outputs: OutP Next/previous parameter See chapter 8.6 Display diSP in the enclosed manual. The following tables show the default settings in columns Value/selection and Description in bold printing. Bentone...
When the filter time constant is great: Great attenuation of interference signals Slow response of actual value display to changes of the actual value Low limit frequency (low-pass filter) Temperature unit Degrees Celsius Unit Degrees Fahrenheit Unit of temperatures Temperature unit Bentone...
-1999... Note! Upper working range If the setpoint with the respective hysteresis drops below the lower limit +9999 oLHi working range limit, the switch-off threshold is substituted by the Upper working range limit working range limit. Bentone...
SP1 is reached. Ramp limit Cooling controller: If the actual value lies above this limit value, the setpoint is approached in the form of a ramp until final setpoint SP1 is reached. Bentone...
101 = last output signal Value when out of range A value range of the output variable is assigned to a physical output -1999... Zero point OPnt signal 0... Zero point +9999 -1999... End value 100... End value +9999 Bentone...
If the measured value drops again, the number of decimal places is increased until the programmed value is reached Locking of levels No locking Locking of configuration level CodE Locking of parameter level Locking of keyboard Bentone...
Example: Modulating gas burner The system components (display and operating unit, actuators) are connected directly to the LMV37.4... basic unit. All safety-related digital inputs and outputs of the system are monitored by a contact feedback network. 172 525 55 Bentone...
6.3 AT (DIN EN 60127 2 / 5) Mains supply: Input current depending on the operating state of the unit Under voltage Safety shutdown from operating position at mains voltage LMV37.400A2 Approx. AC 186 V Restart on rise in mains voltage LMV37.400A2 Approx. AC 195 V Bentone...
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X9-04 pin 2/3 POC *) X5-02 pin 2/3 RAST plug Function / Outputs pin number X3-05 pin 1 X4-02 pin 2/3 X6-03 pin 2/3 X8-02 pin 1/3 X7-01 pin 2/3 X7-02 pin 2/3 X3-05 pin 2 Legend to the sequence diagrams Bentone...
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Postpurge time (t3) Evacuation of test space Atmospheric pressure test Filling of test space Gas pressure test Gas shortage waiting time Valve proving is performed depending on the parameter settings: Simultaneously with the prepurge time and/or the afterburn time. Bentone...
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Only with fuel train Lo and 2 fuel valves Parameter 223: Repetition limit value gas pressure switch- min in connection with gas shortage program parameter 246 (phase 90) Max. drop-in/response time for air pressure switch Alternative to valve proving Alternative to pressure switch-max (Pmax) or POC Bentone...
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0°/10% Position as supplied (0°) 90°/100% Actuator fully open (90°) Input/output signal 1 (ON) Input/output signal 0 (OFF) Input permissible signal 1 (ON) or 0 (OFF) Bentone...
Protection earth (PE) Supply for fuel meter Input fuel meter Shielding: For shielding the cables on the VSD, refer to: Siemens SED2 VSD Commissioning Manual (G5192), • chapters 4 and 7, or Danfoss Operation Manual VLT 6000 (MG60A703), • chapter Installation Bentone...
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Speed feedback signal Speed feedback signal Signal reference PWM speed output PWM speed output Signal reference DC 24 V external DC 24V external Controller input 4...20 mA Controller input 4...20 mA Power source Power source Controller Analog Analog Controller Bentone...
For changing to a higher menu level (press button for 3…8 s) • For changing the operating mode (press button for >8 s) • /reset - Enter in parameter setting mode - Reset in the event of fault - One menu level down Bentone...
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Figure 4: Meaning of display Fault status message Flame present Valve controlled Ignition controlled Fan motor controlled Oil preheater on Heat request from controllers Parameter setting mode Info mode Service mode h min s Actuator closing Actuator opening Unit of current display Bentone...
Postpurge time (t3) (abortion when load controller ON) Ph78 Ph80 Valve proving test evacuation time Ph81 Valve proving test time atmospheric pressure, atmospheric test Valve proving filling test, filling Ph82 Ph83 Valve proving time gas pressure, pressure test Ph90 Gas shortage waiting time Bentone...
Change to Change to normal normal display display >3 s <8 s Info level /reset >3 s <8 s /reset or automatic return after Service level timeout of menu operation (parameter 127) >8 s >1 s Parameter level Parameter level Bentone...
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Basic unit Air-fuel ratio control curves (primary setting) /reset Bild 388e/1109 /reset Air-fuel ratio control /reset The following sections explain Actuator the operating philosophy behind the parameter levels using a number of examples. /reset Error histery /reset Process data Bentone...
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Number of faults Error history: 701-725.01.Code ex. 701. chronological error list index value of ndex Index list: 01 = error code 04 = error phase 05 = startup counter 02 = diagnostic code 06 = output 03 = error class Bentone...
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A to display CodE Press button combination When releasing the buttons, 7 bars appear the first of whishes. h min s Press to select a number or letter. h min s to confirm the value Press /reset Bentone...
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The next bar starts flashing. h min s Complete the rest of the password according to the principle described. Example: Password consisting of 4 characters. min s After entery of the last character the password must be confirmed by pressing /reset Bentone...
400 for initial commissioning and for setting air-fuel controll. Press /reset 201: appears flashing. h min s Press to go to the settings for air-fuel ratio control and parameter 201 for selecting the operating mode. Bentone...
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20 = gas modulating with pilot only when firing on gas (Gp1 mod fuel • active) 21 = gas modulating with pilot only when firing on gas (Gp2 mod fuel • active) 22 = oil modulating only when firing on oil (Lo mod fuel active) • Bentone...
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Select your setting by pressing one of the buttons to save the setting for parameter 542: VSD Press This manual describes /reset “0=VSD OFF” type burners. Press: to return to parameter level. To the next parameter Back to the previous parameter Bentone...
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The burner motor will then start and a number of phases in the automatic control unit are completed. If the switch on the burner is in the OFF position, the automatic control unit will not proceed from Ph12: Move the switch to the ON position to continue. Bentone...
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Phase Traveling to ignition position h min s Phase Preignition h min s Phase for first safety time (ignition transformer ON) h min s Phase for first safety time (ignition transformer OFF), preignition time OFF h min s Phase Interval 1 min s Bentone...
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The system can be run up to 100%. You can press to go to editing mode, enabling you to change /reset the maximum capacity. Adjust the setting downwards or upwards using the buttons Press to save the setting. /reset to return to parameter level. Press Bentone...
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Press Completing parameterization of the curve Back to the previous parameter h min s Press to exit parameter level. h min s The settings for air-fuel ratio control by the LMV37... are now completed. Bentone...
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Alterable lockout position. • After an off time of >24 hours. • In the event of a power failure (power-on). • In the event of shutdown due to an interruption of gas supply • (safety shutdown). Bentone...
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1 = activated (Factory settings marked with bold text). When the Purging in the lockout position function is used, the fan may only be powered via a contactor and must not be connected directly to LMV37.4 (X3-05 pin 1)! Bentone...
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400 for initial commissioning. Press /reset Identification of start for setting the curve parameters. h min s If, during the time the curve is parameterized, an error occurs which leads to safety shutdown, parameterization of the curve is quit. Bentone...
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/reset maximum capacity. Adjust the setting downwards or upwards using the buttons h min s Press to save the setting. /reset to return to parameter level. Press To the next parameter. Bentone...
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Adjust the setting downwards or upwards using the buttons h min s Press to save the setting. /reset to return to parameter level. Press h min s h min s The warm settings for LMV37... are now completed. Bentone...
To continue with the setting work, you need to log into service engineer level. See 5.3.4. After login is complete, continue with the setting work as shown below. for parameter level 000. Press Press /reset Display: Parameter 050, flashes, index 00, and value 0 do not. /reset Display: Parameter bAC_UP /reset Bentone...
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If an errror occurs during the backup process, a negativ value is displayed. For error diagnostics, the cause of the error can be determined from the diagnostic code of error message 137 (see Error code list) four times until the top menu is displayed. Press Bentone...
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After login is complete, continue with the setting work as shown below. for parameter level 000. Press Press /reset Display: Parameter 050, flashes, index 00, and value 0 do not. /reset Display: Parameter bAC_UP Press to select parameter rESstorE /reset Bentone...
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Press to select the restore process. /reset to shift the value in change mode 1 position to the left. Press Display: Value 1 flashes To detect potential dispalay errors, the value is displayed 1 place shifted to the left Bentone...
The display shows current error code c: alternating with diagnostic code d: (refer to Flash code list). Example: Error code 4/diagnostic code 3 h min s for 1...3 s, rESEt appears on the display. When pressing /reset Bentone...
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SEr and then OPErAtE. For a list of parameters, see table 5.3.3. >5 s /reset h min s When the button is released, a change to info / service mode is made. >8 s /reset h min s Bentone...
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The unit initiates safety shutdown. The display shows current error code c: alternating with diagnostic code d:. h min s 1...3 second, to return to the normal display. Press /reset Example: Error code 12 / diagnostic code 0 h min s Bentone...
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Display: Parameter 701. flashes, index 01: and example value 201 does not. h min s Press 1...3 second to go to index 01: /reset Display: Parameter 701. does not flash, index 01: flashes, value 201 does not. h min s To the next index Back to the previous index. Bentone...
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/reset to go to display mode. Press /reset Display: Value 56 (number of startup) h min s Press to return to the index. Display: Parameter 701. does not flash, index 05: flashes, characters ._._ do not. h min s Bentone...
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To the next index Back to the previous index. When this display appears, you have reached the end of the error history. Display – End – appears flashing. h min s Press twice. HISt 700: for error history h min s Bentone...
OFF UPr. h min s 9.7.3 Safety loop A unit whose safety loop and / or burner flange contact is open, and a controller ON signal is present, displays OFF S. h min s Bentone...
Select another burner type than the one already selected by pressing one of the buttons Confirm this selection with The automatic control unit is now reset. /reset h min s Restart the setting process for the LMV automatic control unit as specified in 3.2.1. Bentone...
LoAd 0.0 means Manually OFF. As long as the Manual OFF is active, OFF appears on the normal display flashing. To deactivate and to change to automatic operation, press for 3 seconds. Then OFF appears without flashing in the display. Bentone...
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Manually OFF must not be used just to put a burner out of operation when doing mounting work, or when the burner is not ready for operation. The safety notes contained in chapter Safety notes must be observed! Bentone...
Instruct the persons in charge of the operation on the service • and maintenance of the installation and what to do should any troubles occur. Inspection and service must be carried out by authorized • personnel. Review and service should be performed by authorised personnel only. 172 615 04-2 Bentone...
Burner control faulty Replace Air pressure gauge incorrectly set or faulty Check the settings and reset, or replace No acknowledgement signal due to incorrect Check the settings and realign. adjustment or misalignment of the control motor cams. 172 615 06 2018-01-10 Bentone...
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Incorrectly set or faulty air sensor. Check the settings and reset, or replace. Ignition electrode overload. Replace. Insulate for heat, Max. 60 °C. Burner control ambient temperature too high. Check the transformer. Ignition spark too weak. Bentone...
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Flame at incorrect angle due to combustion head out of position. Condensation build up in boiler and chimney: Flue gas temperature too low or gas volume too low. Raise the flue gas temperature by increasing gas volume Insulate the chimney. Bentone...
14. Service- and inspection protocol Installation Boiler Efficiency kW: Name: Type: Address: Burner Efficiency kW: Type: Installed by: Date: Date gas/h Efficiency Governor Fluegas Ionisation Pressure temp current Fire Chimney room Measure- °C µ A ment Before After mbar mbar Small Flame Large Flame...
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EU Declaration of conformity Bentone Gas Burners Certificate No. Type Certificate No. Type CE-0123CT1269 BFG 1 CE-0123CT1326 BG 550 CE-0123CT1270 STG 120 CE-0123CT1337 BG 600 CE-0123CT1281 STG 146 CE-0123CT1348 BG 650 CE-0123CT1292 BG 300 CE-0123CT1359 BG 700 CE-0123CT1304 BG 400...
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