Maintenance; Service - Canada - Milwaukee M18 FUEL 2785-20 Operator's Manual

Using Cut-Off Wheels
Cut-Off Wheels are suited for small cut-off and shal-
low notching operations only.
The guard type must match the
WARNING
wheel type to provide maximum
protection for the operator if the wheel should
break.
Always install according to the accessory manufac-
turer's instructions. Only use accessories matching
the tool spindle.
Fixtec nut
Cut-off wheel
Nylon
washer
T1 Backing flange
Cut-off guard
Spindle
When using a cut-off wheel, hold the tool as shown,
using only the edge of the wheel. WARNING! Using
the face of a Cut-Off Wheel (as in grinding) will cause
the Wheel to crack and break, resulting in serious
personal injury.
Using Wire Brushes
Wire brushes are useful for removing rust, scale,
burrs, weld slag, etc.
Everyone in the area must wear
WARNING
protective clothing and safety
goggles or face shields. Fatigued wires and
residue will fly off the brush with considerable
force, causing potential for serious injury.
Never exceed Maximum Safe Operating Speed of
brush. Do not use a damaged brush or one that
is functioning improperly (throwing wires, out-
of-balance, etc.). These conditions increase the
possibility of further brush failure and possible
injury. Discard and replace damaged brushes
immediately.
A Type "27" guard must be installed when using
a wire wheel brush to provide maximum protec-
tion for the operator when fatigued wires break.
(See "Removing/Installing/Adjusting the guard".)
Always install wire brushes according to the acces-
sory manufacturer's instructions. Only use acces-
sories with threads matching the tool spindle.
Wire wheel brush
Nylon
washer
Guard
Spindle
Spindle lock button
Wire cup brush
Nylon
washer
Spindle
Spindle lock button
Test wheel for balance and loose or damaged wires
by letting it spin for one minute before applying it to
the workpiece. During this time, no one should stand
in front of or in line with it.
Control pressure and surface contact between
wheel and workpiece. Too much pressure causes
over-bending of wires and heat build-up causing
premature wire breaking, rapid dulling and reduced
brush life. Instead of more pressure, try a wire wheel
with more aggressive cutting action (increased wire
size, decreased wire length or different brush type
(knot type vs. crimped wire type).
Using Sanding Discs
Hold tool at 5° to 15° angle to ensure proper sanding
pressure and control. Too great an angle will result
in too much pressure and could cause excessive
wear to the disc and workpiece. Too small an angle
will reduce control.
Use long, sweeping, side to side strokes, advancing
forward to produce the desired finish.
Hold at a 5° to 15° angle
For best result use only this portion of disc
Cross Sanding - When finishing a surface that
has been prepared by a coarse disc or wheel, sand
at right angles to the strokes made by the coarser
disc. Finishing marks left from previous sanding are
easily seen and removed for a uniform finish. Failure
to cross sand when changing from a coarse disc to
a finishing disc may result in deep scratches and
circular marks.
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Removing Welds or Hammer Marks - When remov-
ing welds or hammer marks, limit coarse sanding to
the immediate area. Use successively finer grits to
smooth surface.
Finishing Metal - Constantly move across the sur-
face. Work faster on curved surfaces where contact
areas are smaller and pressure is greater. Flat areas
may appear at the end of the stroke when pressure
is too heavy. Ease up on pressure at end of each
stroke and when reversing strokes.
Troubleshooting
Deep scratches and circular marks can result from:
• Using too coarse a grit
• Using a partially glazed disc
• Dirt or loose metal on the workpiece
• Failure to sand across the grain when changing from
coarse to finishing discs
• Failure to use closed coated discs to reduce the
problem of grains working loose and scratching the
workpiece
Bluish discoloration of metal surface indicates:
• Excessive heat caused by circular motion in a small area
• Excessive pressure
• Use of worn out or glazed discs

MAINTENANCE

To reduce the risk of injury, always
WARNING
unplug the charger and remove the
battery pack from the charger or tool before
performing any maintenance. Never disassemble
the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
Inspect your tool for issues such as undue noise,
misalignment or binding of moving parts, breakage of
parts, or any other condition that may affect the tool
operation. Return the tool, battery pack, and charger
to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the
tool, battery pack and charger to a MILWAUKEE
service facility for inspection.
If the tool does not start or operate at full power with
a fully charged battery pack, clean the contacts on
the battery pack. If the tool still does not work prop-
erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
To reduce the risk of personal in-
WARNING
jury and damage, never immerse
your tool, battery pack or charger in liquid or
allow a liquid to flow inside them.
Cleaning
Clean dust and debris from vents. Keep handles
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean-
ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated
cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use flammable or
combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger
to the nearest service center.
ACCESSORIES
Use only recommended accesso-
WARNING
ries. Others may be hazardous.
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
SERVICE - UNITED STATES
1-800-SAWDUST
(1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
www.milwaukeetool.com
or visit
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty
questions.
Email: metproductsupport@milwaukeetool.com
B e c o m e a H e a v y D u t y C l u b M e m b e r a t
www.milwaukeetool.com to receive important
notifications regarding your tool purchases.

SERVICE - CANADA

Milwaukee Tool (Canada) Ltd
1.800.268.4015
Monday-Friday, 7:00 AM - 4:30 PM CST
or visit www.milwaukeetool.ca
LIMITED WARRANTY
USA & CANADA
Every MILWAUKEE power tool* (see exceptions below) is warranted
to the original purchaser only to be free from defects in material and
workmanship. Subject to certain exceptions, MILWAUKEE will repair
or replace any part on an electric power tool which, after examination,
is determined by MILWAUKEE to be defective in material or workman-
ship for a period of five (5) years** after the date of purchase unless
otherwise noted. Return of the power tool to a MILWAUKEE factory
Service Center location or MILWAUKEE Authorized Service Station,
freight prepaid and insured, is required. A copy of the proof of purchase
should be included with the return product. This warranty does not
apply to damage that MILWAUKEE determines to be from repairs
made or attempted by anyone other than MILWAUKEE authorized
personnel, misuse, alterations, abuse, normal wear and tear, lack of
maintenance, or accidents.
Normal Wear: Many power tools need periodic parts replacement and
service to achieve best performance. This warranty does not cover
repair when normal use has exhausted the life of a part including,
but not limited to, chucks, brushes, cords, saw shoes, blade clamps,
o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and
bumper cover washers.
*This warranty does not cover Air Nailers & Staplers; Airless Paint
Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power
Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™
Heated Gear; Reconditioned Product; and Test & Measurement
Products. There are separate and distinct warranties available for
these products.
**The warranty period for Job Site Radios, M12™ Power Port, M18™
Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is
one (1) year from the date of purchase. The warranty period for the
Drain Cleaning Cables is two (2) years from the date of purchase. The
warranty period for the M18™ Compact Heat Gun and the 8 Gallon
Dust Extractor is three (3) years from the date of purchase. The war-
ranty period for the LED in the LED Work Light and the LED Upgrade
Bulb for the Work Light is the lifetime of the product subject to the
limitations above. If during normal use the LED or LED Bulb fails, the
part will be replaced free of charge.
Warranty Registration is not necessary to obtain the applicable war-
ranty on a MILWAUKEE power tool product. The manufacturing date
of the product will be used to determine the warranty period if no proof
of purchase is provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT
REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CON-
TRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT.
IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT
PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE
BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL
OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES,
EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSE-
QUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY
PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR
LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EX-
CLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU
OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL.
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