Table of Contents
Related Manuals for Terex Genie GS -1530/32
Summary of Contents for Terex Genie GS -1530/32
- Page 1 Operator's Manual -1530/32 ™ -1930/32 ™ -2032 ™ -2632 ™ -3232 ™ with -2046 ™ Maintenance -2646 Information ™ -3246 ™ -4047 ™ Original Instructions Tenth Edition Second Printing Part No. 1278042GT...
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Page 2: Table Of Contents
Specifications ............61 Copyright © 1997 Terex Corporation Tenth Edition: Second Printing, December 2017 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. -
Page 3: Introduction
Tenth Edition • Second Printing Operator's Manual Introduction Introduction About this manual Intended Use Genie appreciates your choice of our machine for This machine is intended to be used only to lift your application. Our number one priority is user personnel, along with their tools, and materials to safety, which is best achieved by our joint efforts. - Page 4 Operator's Manual Tenth Edition • Second Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At minimum, Genie should be contacted for: Danger Accident reporting...
- Page 5 Tenth Edition • Second Printing Operator's Manual Introduction Safety Sign Maintenance Hazard Classification Replace any missing or damaged safety signs. Decals on this machine use symbols, color coding, Keep operator safety in mind at all times. Use mild and signal words to identify the following: soap and water to clean safety signs.
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Page 6: Symbol And Hazard Pictorials Definitions
Operator's Manual Tenth Edition • Second Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard... - Page 7 Tenth Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged counterweights 3-wire only wires and cords Wheel load Transport diagram Tiedown Lanyard anchorage No smoking points Voltage rating for Pressure rating for air Manual force...
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Page 8: General Safety
Operator's Manual Tenth Edition • Second Printing General Safety General Safety GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT... - Page 9 Tenth Edition • Second Printing Operator's Manual General Safety Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47...
- Page 10 Operator's Manual Tenth Edition • Second Printing General Safety GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT...
- Page 11 Tenth Edition • Second Printing Operator's Manual General Safety Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47...
- Page 12 Operator's Manual Tenth Edition • Second Printing General Safety GS™-30 • GS™-32 • GS™-46 • GS™-47 Part No. 1278042GT...
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Page 13: Personal Safety
Tenth Edition • Second Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s... -
Page 14: Work Area Safety
Operator's Manual Tenth Edition • Second Printing Work Area Safety Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity or the proximity to electrical current. - Page 15 Tenth Edition • Second Printing Operator's Manual Work Area Safety Do not raise the platform Do not operate the unless the machine is on a machine in strong or gusty firm, level surface. winds. Do not increase the surface area of the platform or the load.
- Page 16 Operator's Manual Tenth Edition • Second Printing Work Area Safety Do not alter or disable the limit switches. Do not push off or pull toward any object outside Do not alter or disable machine components that in of the platform. any way affect safety and stability.
- Page 17 Tenth Edition • Second Printing Operator's Manual Work Area Safety If equipped with outriggers Do not place or attach fixed or overhanging loads Do not set the machine up where it cannot be to any part of this machine. leveled using only the outriggers. Do not adjust the outriggers while the platform is raised.
- Page 18 Operator's Manual Tenth Edition • Second Printing Work Area Safety Operation on Slopes Hazards Fall Hazards Do not drive the machine on a slope that exceeds The guard rail system provides fall protection. If the slope and side slope rating of the machine. occupant(s) of the platform are required to wear Slope rating applies to machines in the stowed personal fall protection equipment (PFPE) due to...
- Page 19 Tenth Edition • Second Printing Operator's Manual Work Area Safety Observe and use color-coded direction arrows on Collision Hazards the platform controls and the platform decal plate for drive and steer functions. Be aware of limited sight distance and blind spots Do not lower the platform when driving or operating.
- Page 20 Operator's Manual Tenth Edition • Second Printing Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of the and/or burn skin.
- Page 21 Tenth Edition • Second Printing Operator's Manual Work Area Safety Battery Safety Electrocution/Burn Hazards Connect the battery charger to a Burn Hazards grounded, AC 3-wire electrical outlet only. Batteries contain acid. Always wear protective Inspect daily for damaged cords, clothing and eye wear when cables and wires.
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Page 22: Legend
Operator's Manual Tenth Edition • Second Printing Legend Legend Platform guard rails Lanyard anchorage points Platform controls Manual storage container Platform extension Flashing light Transport tie-down Steer tire Pothole guard 10 Ground controls 11 LCD readout 12 Non-steer tire 13 Inverter (optional) 14 Brake release pump 15 Emergency lowering knob 16 Entry ladder / transport tie-down... - Page 23 Tenth Edition • Second Printing Operator's Manual Legend Platform guard rails Lanyard anchorage points Platform extension release pedal Platform controls Platform extension Manual storage container Transport tie-down Emergency lowering knob Flashing light 10 Steer tire 11 Outrigger 12 Pothole guard 13 Ground controls 14 LCD readout 15 Non-steer tire...
- Page 24 Operator's Manual Tenth Edition • Second Printing Legend Lanyard anchorage points Platform guard rails Platform extension release pedal Manual storage container Platform controls Platform extension Transport tie-down Emergency lowering knob Flashing light 10 Steer tire 11 Pothole guard 12 Ground controls 13 LCD readout 14 Non-steer tire 15 Brake release pump...
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Page 25: Controls
Tenth Edition • Second Printing Operator's Manual Controls Controls STOP 137562 Ground Control Panel Menu escape button Red Emergency Stop button Menu up button Push in the red Emergency Stop button to the off position to stop all functions. Pull out the red LCD diagnostic readout Emergency Stop button to the on position to Menu down button... - Page 26 Operator's Manual Tenth Edition • Second Printing Controls Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions. Pull out the red will sound.
- Page 27 Tenth Edition • Second Printing Operator's Manual Controls Proportional control handle and function Thumb rocker switch for steer function enable switch for drive, steer, lift and outrigger functions Press the left side of the thumb rocker and the machine will turn in Lift function: Press and hold the function the direction the blue triangle enable switch to enable the lift function on the...
- Page 28 Operator's Manual Tenth Edition • Second Printing Controls Outrigger indicator lights During outrigger extension, lights flash green. As each outrigger contacts the ground, lights turn solid green. Any time the outrigger extension procedure is interrupted, the lights will flash green indicating the outriggers are not contacting the ground or the outriggers are not fully...
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Page 29: Inspections
Tenth Edition • Second Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the... - Page 30 Operator's Manual Tenth Edition • Second Printing Inspections Pre-operation Inspection Outrigger housing and footpads (if equipped) Be sure that the operator’s, safety, and Battery pack and connections responsibilities manuals are complete, legible Ground strap and in the storage container located in the platform.
- Page 31 Tenth Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
- Page 32 Operator's Manual Tenth Edition • Second Printing Inspections Test Emergency Stop At the Ground Controls Push in the ground red Emergency Stop button Select a test area that is firm, level and free of to the off position. obstruction. Result: No functions should operate. Be sure the batteries are connected.
- Page 33 Tenth Edition • Second Printing Operator's Manual Inspections 13 Press and hold the lift function enable button, At the Platform Controls and press the platform up button. Test Emergency Stop Result: The platform should raise. 14 Press and hold the lift function enable button, 18 Push in the platform red Emergency Stop and press the platform down button.
- Page 34 Operator's Manual Tenth Edition • Second Printing Inspections 27 Press and hold the function enable switch on Test the Steering the control handle. Slowly move the control Note: When performing the steer and drive function handle in the direction indicated by the blue tests, stand in the platform facing the steer end of arrow.
- Page 35 Tenth Edition • Second Printing Operator's Manual Inspections Test Drive and Braking Test the Tilt Sensor Operation Note: There are two test procedures for the Tilt 37 Press the drive function button. Sensor. Use procedure 1 for machines with software 1256792 revision K or lower. Use procedure 2 for machines with software 38 Press and hold the function enable switch on 1256792 revision L or higher.
- Page 36 Operator's Manual Tenth Edition • Second Printing Inspections 46 Move the control handle in the direction Test the Pothole Guards indicated by the blue arrow, then move the Note: The pothole guards should automatically control handle in the direction indicated by the deploy when the platform is raised.
- Page 37 Tenth Edition • Second Printing Operator's Manual Inspections 59 Press and hold the function enable switch on If the control handle is not moved within seven the control handle. seconds of pushing the outrigger function button, the circle below the outrigger function symbol will 60 Slowly move the control handle in the direction turn off and outrigger function will not operate.
- Page 38 Operator's Manual Tenth Edition • Second Printing Inspections 73 Press and hold the function enable switch on 83 Press the outrigger function button. the control handle. 84 Move the control handle in the direction 74 Slowly move the control handle in the direction indicated by the blue arrow.
- Page 39 Tenth Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations: drop-offs or holes bumps, floor obstructions, or debris sloped surfaces Do Not Operate Unless: unstable or slippery surfaces ...
- Page 40 Operator's Manual Tenth Edition • Second Printing Inspections Decal Inspection for Models Part No. Decal Description GS-1530, GS-1532, GS-1930 and 82562 Label — Crushing Hazard 82568 Cosmetic — Genie GS-1532 GS-1932 82570 Label — Wheel Load, GS-1530 and Use the pictures on the next page to verify that all GS-1532 decals are legible and in place.
- Page 41 Tenth Edition • Second Printing Operator's Manual Inspections Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47...
- Page 42 Operator's Manual Tenth Edition • Second Printing Inspections Decal Inspection for Models Part No. Decal Description GS-2032, GS-2632 and GS-3232 97582 Label — Manual Force, 400 N, Indoor Use Only, GS-2632 and GS-3232 Use the pictures on the next page to verify that all 97692 Label —...
- Page 43 Tenth Edition • Second Printing Operator's Manual Inspections 137605 137656 114338 43618 40434 1257923 114371 82487 * 1256702 * 1256704 * 28174 * 28235 40434 * 1278006 * 1278007 * 82497 * 97582 * 62055 * 62055 * 72973 * 114324 * 72973 * 114324 44981...
- Page 44 Operator's Manual Tenth Edition • Second Printing Inspections Decal Inspection for Models Part No. Decal Description GS-2046, GS-2646, GS-3246 and 82905 Label — Manual Force, 400 N, GS-2046 and GS-2646 GS-4047 97719 Label — Safety Arm Use the pictures on the next page to verify that all 114334 Label —...
- Page 45 Tenth Edition • Second Printing Operator's Manual Inspections Part No. 1278042GT GS™-30 • GS™-32 • GS™-46 • GS™-47...
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Page 46: Operating Instructions
Operator's Manual Tenth Edition • Second Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals. - Page 47 Tenth Edition • Second Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
- Page 48 Operator's Manual Tenth Edition • Second Printing Operating Instructions To Retract Outriggers: To Position Outriggers (GS-3232 models) To Extend Outriggers: Press the outrigger function button. Press the outrigger function button. On the LCD screen, a circle below the outrigger function symbol will Machines equipped with foot switch: Press and turn on.
- Page 49 Tenth Edition • Second Printing Operator's Manual Operating Instructions To Drive To select drive speed Press the drive function button. On the LCD The drive controls can operate in two different drive screen, a circle below the drive function symbol speed modes while in the stowed position.
- Page 50 Operator's Manual Tenth Edition • Second Printing Operating Instructions Driving on a slope To determine the slope grade: Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: Maximum slope rating, stowed position: •...
- Page 51 Tenth Edition • Second Printing Operator's Manual Operating Instructions Operational indicator codes Platform Overload If the platform controls LED or ground controls LCD If the platform controls LED diagnostic readout diagnostic readout displays an operational displays a flashing OL and the ground controls indicator code such as LL, the fault condition must LCD diagnostic readout displays OL: Platform repaired or removed before resuming machine...
- Page 52 Operator's Manual Tenth Edition • Second Printing Operating Instructions Operation from Ground with Battery Level Indicator Controller Use the LED diagnostic readout to determine the battery level. Maintain safe distances between the operator, machine and fixed objects. Note: When a blinking LO code appears on the platform controls LED display, the machine must Be aware of the direction the machine will travel be taken out of service and charged, otherwise all...
- Page 53 Tenth Edition • Second Printing Operator's Manual Operating Instructions From inside the platform, remove the two How to Use the Safety Arm extension deck lock pins. Raise the platform approximately 2.4 m from Keep hands free of pinch points. the ground. From the middle of the extension deck railing, Rotate the safety arm away from the machine fold down the extension deck rail assembly...
- Page 54 Operator's Manual Tenth Edition • Second Printing Operating Instructions GS-2046, GS-2646, GS-3246 and GS-4047 How to Raise the Guardrails The platform railing system consists of three fold Follow the fold down instructions but in reverse down rail sections for the extension deck and three order, ensuring all lock pins are in place and sections for the main deck.
- Page 55 Tenth Edition • Second Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.
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Page 56: Transport And Lifting Instructions
Operator's Manual Tenth Edition • Second Printing Transport and Lifting Instructions Transport and Lifting Instructions The machine must be on a level surface or secured before releasing the brakes. Do not allow the rails to fall when the snap pins are removed. - Page 57 Tenth Edition • Second Printing Operator's Manual Transport and Lifting Instructions After the machine is loaded: Brake Release Operation Chock the wheels to prevent the machine from Chock the wheels to rolling. prevent the machine from rolling. Pull out the red Emergency Stop button at both the ground and platform controls to the on Be sure the winch line is properly secured to position.
- Page 58 Operator's Manual Tenth Edition • Second Printing Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the machine is transported.
- Page 59 Tenth Edition • Second Printing Operator's Manual Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
- Page 60 Operator's Manual Tenth Edition • Second Printing Transport and Lifting Instructions Lifting Instructions Fully lower the platform. Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page.
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Page 61: Maintenance
Tenth Edition • Second Printing Operator's Manual Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil ... - Page 62 Operator's Manual Tenth Edition • Second Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.
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Page 63: Specifications
Tenth Edition • Second Printing Operator's Manual Specifications Specifications Model GS-1530 and GS-1532 Operating temperature Height, working maximum 6.57 m Minimum -29°C Height, platform maximum 4.57 m Maximum 66°C Height, stowed maximum 206 cm Airborne noise emissions Platform height, stowed maximum 97 cm Sound pressure level at ground workstation <70 dBA... - Page 64 Operator's Manual Tenth Edition • Second Printing Specifications Model GS-1930 and GS-1932 Operating temperature Height, working maximum 7.79 m Minimum -29°C Height, platform maximum 5.79 m Maximum 66°C Height, stowed maximum 210 cm Airborne noise emissions Platform height, stowed maximum 100 cm Sound pressure level at ground workstation <70 dBA...
- Page 65 Tenth Edition • Second Printing Operator's Manual Specifications Model GS-2032 Operating temperature Height, working maximum 7.92 m Minimum -29°C Height, platform maximum 5.92 m Maximum 66°C Height, stowed maximum 212 cm Airborne noise emissions Platform height, stowed maximum 103 cm Sound pressure level at ground workstation <70 dBA Height, guard rails...
- Page 66 Operator's Manual Tenth Edition • Second Printing Specifications Model GS-2632 Operating temperature Height, working maximum 9.93 m Minimum -29°C Height, platform maximum 7.93 m Maximum 66°C Height, stowed maximum 225 cm Airborne noise emissions Platform height, stowed maximum 116 cm Sound pressure level at ground workstation <70 dBA Height, guard rails...
- Page 67 Tenth Edition • Second Printing Operator's Manual Specifications Model GS-3232 Operating temperature Height, working maximum 11.75 m Minimum -29°C Height, working drivable 9.75 m Maximum 66°C Height, platform maximum 9.5 m Airborne noise emissions Height, platform drivable 6.7 m Sound pressure level at ground workstation <70 dBA Height, stowed maximum 238 cm...
- Page 68 Operator's Manual Tenth Edition • Second Printing Specifications Model GS-2046 Operating temperature Height, working maximum 8.1 m Minimum -29°C Height, platform maximum 6.1 m Maximum 66°C Height, stowed maximum 213 cm Airborne noise emissions Platform height, stowed maximum 104 cm Sound pressure level at ground workstation <70 dBA Height, stowed maximum, rails folded...
- Page 69 Tenth Edition • Second Printing Operator's Manual Specifications Model GS-2646 Operating temperature Height, working maximum 9.77 m Minimum -29°C Height, platform maximum 7.77 m Maximum 66°C Height, stowed maximum 225 cm Airborne noise emissions Platform height, stowed maximum 116 cm Sound pressure level at ground workstation <70 dBA Height, stowed maximum, rails folded...
- Page 70 Operator's Manual Tenth Edition • Second Printing Specifications Model GS-3246 Operating temperature Height, working maximum 11.75 m Minimum -29°C Height, platform maximum 9.75 m Maximum 66°C Height, stowed maximum 238 cm Airborne noise emissions Platform height, stowed maximum 129 cm Sound pressure level at ground workstation <70 dBA Height, stowed maximum, rails folded...
- Page 71 Tenth Edition • Second Printing Operator's Manual Specifications Model GS-4047 Operating temperature Height, working maximum 13.7 m Minimum -29°C Height, platform maximum 11.7 m Maximum 66°C Height, stowed maximum 254 cm Airborne noise emissions Platform height, stowed maximum 143 cm Sound pressure level at ground workstation <70 dBA Height, stowed maximum, rails folded...
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