Terex Genie GS-1530 Operator's Manual
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Terex Genie GS-1530 Operator's Manual

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Table of Contents

Operator's Manual
GS
-1530/32
™
GS
-1930/32
™
GS
-1932 XH
™
GS
-2032
™
GS
-2632
™
GS
-3232
™
GS
-2046
™
GS
-2646
™
GS
-2646 XH
™
GS
-3246
™
GS™-3246 XH
GS™-4046
Serial Number Range
from GS30P-200101
from GS32P-200101
from GS46P-200101
from GS30D-40101
from GS32D-10101
from GS46D-20101
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Original Instructions
Eighth Edition
Second Printing
Part No. 1296776GT

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Summary of Contents for Terex Genie GS-1530

  • Page 1 Operator's Manual Serial Number Range -1530/32 ™ from GS30P-200101 ANSI/CSA from GS32P-200101 North America from GS46P-200101 -1930/32 ™ from GS30D-40101 South America from GS32D-10101 Asia from GS46D-20101 -1932 XH ™ -2032 ™ -2632 ™ with -3232 ™ Maintenance -2046 Information ™...

  • Page 2: Table Of Contents

    Specifications ............94 Copyright © 1997 Terex Corporation Eighth Edition: Second Printing, November 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Eighth Edition • Second Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift personnel, safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Eighth Edition • Second Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Outrigger function button Sequential functions and movement: Platform up/down (when lift function •...
  • Page 5 Eighth Edition • Second Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount importance At times it may be necessary to contact Genie. to Genie. Various bulletins are used by Genie to When you do, be ready to supply the model communicate important safety and product number and serial number of your machine, along...
  • Page 6 Operator's Manual Eighth Edition • Second Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
  • Page 7 Eighth Edition • Second Printing Operator's Manual Introduction Hazard Classification Decals on this machine use symbols, color coding, and signal words to identify the following: Safety alert symbol–used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 8: Symbol And Hazard Pictorials Definitions

    Operator's Manual Eighth Edition • Second Printing Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 9 Eighth Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Lower the platform. Do not set up where it Maintain required Access by trained and Use a piece of cannot be leveled clearance authorized personnel cardboard or paper to with outriggers only search for leaks...
  • Page 10 Operator's Manual Eighth Edition • Second Printing Symbol and Hazard Pictorials Definitions Tiedown Release brakes Engage brake Pressure rating for air Voltage rating for line to platform power to platform Maximum capacity Indoor Outdoor Manual force Platform overloaded ™ ™ ™...

  • Page 11: General Safety

    Eighth Edition • Second Printing Operator's Manual General Safety General Safety GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 12 Operator's Manual Eighth Edition • Second Printing General Safety GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...
  • Page 13 Eighth Edition • Second Printing Operator's Manual General Safety GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH 1296298 (GS-1530) 1294635 1296300 (GS-1930/32) 1293165 44736 1297433 DANGER 1 Lower the platform. Tip-over DANGER Hazard If tilt-alarm Maintain required clearance. Line voltage Required clearance sounds, unit is Electrocution Hazard 10 ft...
  • Page 14 Operator's Manual Eighth Edition • Second Printing General Safety GS-2032, GS-2632, GS-3232 ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...
  • Page 15 Eighth Edition • Second Printing Operator's Manual General Safety GS-2032, GS-2632, GS-3232 ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 16 Operator's Manual Eighth Edition • Second Printing General Safety GS-2032, GS-2632, GS-3232 ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...
  • Page 17 Eighth Edition • Second Printing Operator's Manual General Safety GS-2046, GS-2646, GS-2646XH, GS-3246, GS-3246 XH, GS-4046 ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 18 Operator's Manual Eighth Edition • Second Printing General Safety GS-2046, GS-2646, GS-2646XH, GS-3246, GS-3246 XH, GS-4046 ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...
  • Page 19 Eighth Edition • Second Printing Operator's Manual General Safety GS-2046, GS-2646, GS-2646XH, GS-3246, GS-3246 XH, GS-4046 ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 20 Operator's Manual Eighth Edition • Second Printing General Safety GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...
  • Page 21 Eighth Edition • Second Printing Operator's Manual General Safety GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 22 Operator's Manual Eighth Edition • Second Printing General Safety GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...
  • Page 23 Eighth Edition • Second Printing Operator's Manual General Safety GS-2032, GS-2632, GS-3232 ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 24 Operator's Manual Eighth Edition • Second Printing General Safety GS-2032, GS-2632, GS-3232 ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...
  • Page 25 Eighth Edition • Second Printing Operator's Manual General Safety GS-2032, GS-2632, GS-3232 ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 26 Operator's Manual Eighth Edition • Second Printing General Safety GS-2046, GS-2646, GS-2646XH, GS-3246, GS-3246 XH, GS-4046 ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...
  • Page 27 Eighth Edition • Second Printing Operator's Manual General Safety GS-2046, GS-2646, GS-2646XH, GS-3246, GS-3246 XH, GS-4046 ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 28 Operator's Manual Eighth Edition • Second Printing General Safety GS-2046, GS-2646, GS-2646XH, GS-3246, GS-3246 XH, GS-4046 ™ ™ ™ -30 • GS -32 • GS Part No. 1296776GT...

  • Page 29: Personal Safety

    Eighth Edition • Second Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 30: Work Area Safety

    Operator's Manual Eighth Edition • Second Printing Work Area Safety Work Area Safety Tip-over Hazards Electrocution Hazards Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity or the not provide protection from contact with or maximum platform capacity of the platform proximity to electrical current.
  • Page 31 Eighth Edition • Second Printing Operator's Manual Work Area Safety If the tilt alarm sounds: The weight of options and accessories, such as Lower the platform. Move the machine to a firm, panel carriers, will reduce the rated platform level surface. If the tilt alarm sounds when the capacity and must be subtracted from the platform platform is raised, use extreme caution to lower the capacity.
  • Page 32 Operator's Manual Eighth Edition • Second Printing Work Area Safety Do not operate the Do not push off or pull machine in strong or gusty toward any object outside winds. Do not increase the of the platform. surface area of the platform or the load.
  • Page 33 Eighth Edition • Second Printing Operator's Manual Work Area Safety Do not alter or disable the limit switches. Do not place ladders or scaffolds in the platform or Do not alter or disable machine components that in against any part of this any way affect safety and stability.
  • Page 34 Operator's Manual Eighth Edition • Second Printing Work Area Safety Operation on Slopes Hazards Fall Hazards Do not drive the machine on a slope that exceeds The guard rail system provides fall protection. If the slope and side slope rating of the machine. occupant(s) of the platform are required to wear Slope rating applies to machines in the stowed personal fall protection equipment (PFPE) due to...
  • Page 35 Eighth Edition • Second Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 36 Operator's Manual Eighth Edition • Second Printing Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of the and/or burn skin.
  • Page 37 Eighth Edition • Second Printing Operator's Manual Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 24V to Burn Hazards charge the batteries. Batteries contain acid. Electrocution/Burn Hazards Always wear protective clothing and eye wear when Connect the battery charger to a working with batteries.
  • Page 38 Operator's Manual Eighth Edition • Second Printing Work Area Safety Lockout After Each Use Select a safe parking location–firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.

  • Page 39: Legend

    Eighth Edition • Second Printing Operator's Manual Legend Legend Platform guard rails Lanyard anchorage points Platform controls Platform extension Manual storage container Foot switch (if equipped) Flashing beacon Transport tie-down Steer tire 10 Forklift pocket 11 Pothole guard 12 Ground controls 13 LCD readout 14 Non-steer tire 15 Auxiliary lowering knob...
  • Page 40 Operator's Manual Eighth Edition • Second Printing Legend Platform guard rails Lanyard anchorage points Platform controls Platform extension Manual storage container Foot switch (if equipped) Inverter (optional) Flashing beacon Tilt alarm 10 Transport tie-down 11 Auxiliary lowering knob 12 Steer tire 13 Outrigger (GS-3232 only) 14 Forklift pocket 15 Pothole guard...
  • Page 41 Eighth Edition • Second Printing Operator's Manual Legend Platform guard rails Lanyard anchorage points Platform controls Platform extension Manual storage container Foot switch (if equipped) Inverter (optional), GS-46 Flashing beacon Tilt alarm 10 Transport tie-down 11 Auxiliary lowering knob 12 Steer tire 13 Pothole guard 14 Forklift pocket 15 Ground controls...

  • Page 42: Controls

    Operator's Manual Eighth Edition • Second Printing Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 43 Eighth Edition • Second Printing Operator's Manual Controls 1283810 A 1283810 A 1283810 A 1283810 A Platform Control Panel Red Emergency Stop button Horn button Push in the red Emergency Stop button to the Press the horn button and the horn off position to stop all functions.
  • Page 44 Operator's Manual Eighth Edition • Second Printing Controls Proportional control handle and function Thumb rocker switch for steer function enable switch for drive, steer, lift and outrigger Press the left side of the thumb functions rocker and the machine will turn in Lift function: Press and hold the function the direction the blue triangle enable switch to enable the lift function on the...
  • Page 45 Eighth Edition • Second Printing Operator's Manual Controls 10 Outdoor use button Press this button for outdoor use Note: Selecting outdoor use permits elevating to maximum outdoor platform height. Refer to specification pages. 11 Outrigger indicator lights During outrigger extension, lights flash green.

  • Page 46: Inspections

    Operator's Manual Eighth Edition • Second Printing Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 47 Eighth Edition • Second Printing Operator's Manual Inspections Pre-operation Inspection  Safety arm  Platform extension  Be sure that the operator’s, safety, and  Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 48 Operator's Manual Eighth Edition • Second Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 49 Eighth Edition • Second Printing Operator's Manual Inspections At the Ground Controls Test the Up/Down Functions The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central hazards.
  • Page 50 Operator's Manual Eighth Edition • Second Printing Inspections Test Auxiliary Lowering At the Platform Controls 15 Activate the up function by pressing the lift Test Emergency Stop enable button and platform up button, and raise the platform approximately 2 ft. / 60 cm. 19 Push in the platform red Emergency Stop button to the off position.
  • Page 51 Eighth Edition • Second Printing Operator's Manual Inspections Test the Function Enable Switch and the 29 Release the control handle. Up/Down Functions Result: The platform should stop raising. 22 Do not hold the function enable switch on the 30 Press and hold the function enable switch on control handle.
  • Page 52 Operator's Manual Eighth Edition • Second Printing Inspections GS-2632: Result: The platform should raise to Test the Outdoor Use Button a maximum of 19 ft/5.79 m and stop. The 31 Do not press and hold the function enable alarm should sound. The platform controls LED switch on control handle.
  • Page 53 Eighth Edition • Second Printing Operator's Manual Inspections Test the Drive Function Button Test Drive and Braking 35 Press the drive function button. 41 Press the drive function button. 36 Wait seven seconds for the drive function to 42 Press and hold the function enable switch on time out.Slowly move the control handle in the the control handle.
  • Page 54 Operator's Manual Eighth Edition • Second Printing Inspections Test the Tilt Sensor Operation Test Drive Tilt Cutout (GS-3232 only) Note: Perform this test from the ground with the platform controller. Do not stand in the platform. Note: Perform this test from the ground with the platform controller.
  • Page 55 Eighth Edition • Second Printing Operator's Manual Inspections 61 Drive the machine onto a slope where the pitch 68 Fully lower the platform. angle is greater than 1.5° side to side. 69 Drive the machine. Result: The machine should stop once the Result: The machine should drive.
  • Page 56 Operator's Manual Eighth Edition • Second Printing Inspections Test the Pothole Guards 80 Press the drive function button. Note: The pothole guards should automatically deploy when the platform is raised. The pothole guards activate limit switches that allow the machine to continue to function. If the pothole guards do not deploy, an alarm sounds and the 81 Press and hold the function enable switch on machine will not drive or steer.
  • Page 57 Eighth Edition • Second Printing Operator's Manual Inspections 92 Press the drive function button. Test the Outrigger Function (GS-3232) 93 Press and hold the function enable switch on 88 Press the outrigger function button. the control handle. On the LCD screen, a circle below the outrigger function symbol will 94 Slowly move the control handle in the direction turn on.
  • Page 58 Operator's Manual Eighth Edition • Second Printing Inspections 103 Slowly move the control handle in the direction indicated by the blue arrow, then in the direction indicated by the yellow arrow. Result: The outriggers should not retract. 104 Press the outrigger function button. 105 Move the control handle in the direction indicated by the blue arrow.
  • Page 59 Eighth Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 60 Operator's Manual Eighth Edition • Second Printing Inspections Inspection for Decals with Words Part No. Decal Description GS-1530, GS-1532, GS-1930, 1284981 Warning — Explosion Hazard, Accumulator GS-1932, GS-1932 XH 1290659 Danger — Electrocution Hazard Determine whether the decals on your machine 1290664 Instructions —...
  • Page 61 Eighth Edition • Second Printing Operator's Manual Inspections ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 62 Operator's Manual Eighth Edition • Second Printing Inspections Inspection for Decals with Words Part No. Decal Description GS-2032, GS-2632 and GS-3232 1283878 Label — Tech Pro Link 1284981 Warning — Explosion Hazard, Accumulator Determine whether the decals on your machine 1290659 Danger —...
  • Page 63 Eighth Edition • Second Printing Operator's Manual Inspections ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 64 Operator's Manual Eighth Edition • Second Printing Inspections Inspection for Decals with Words Part No. Decal Description GS-2046, GS-2646, GS-2646 XH, 1283878 Label — Tech Pro Link 1284981 Warning — Explosion Hazard, Accumulator GS-3246, GS-3246 XH, GS-4046 1290659 Danger — Electrocution Hazard Determine whether the decals on your machine 1290664 Instructions —...
  • Page 65 Eighth Edition • Second Printing Operator's Manual Inspections ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 66 Operator's Manual Eighth Edition • Second Printing Inspections Inspection for Decals with Words Part No. Decal Description GS-1530, GS-1532, GS-1930, 1281174 Label — Lanyard Anchorage Point, Fall Arrest/Fall Restrained GS-1932, GS-1932 XH 1283810 Label — Platform Control Panel Determine whether the decals on your machine 1283878 Label —...
  • Page 67 Eighth Edition • Second Printing Operator's Manual Inspections ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 68 Operator's Manual Eighth Edition • Second Printing Inspections Inspection for Decals with Part No. Decal Description Symbols GS-2032, GS-2632 and 1281174 Label — Lanyard Anchorage Point, Fall Arrest/Fall Restrained GS-3232 1283810 Label — Platform Control Panel Determine whether the decals on your machine 1283812 Label —...
  • Page 69 Eighth Edition • Second Printing Operator's Manual Inspections ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...
  • Page 70 Operator's Manual Eighth Edition • Second Printing Inspections Inspection for Decals with Words Part No. Decal Description GS-2046, GS-2646, GS-2646 XH, 1283878 Label — Tech Pro Link 1284982 Warning — Explosion Hazard, GS-3246, GS-3246 XH, GS-4046 Accumulator Determine whether the decals on your machine 1290673 Label —...
  • Page 71 Eighth Edition • Second Printing Operator's Manual Inspections ™ ™ ™ Part No. 1296776GT -30 • GS -32 • GS...

  • Page 72: Operating Instructions

    Operator's Manual Eighth Edition • Second Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 73 Eighth Edition • Second Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 74 Operator's Manual Eighth Edition • Second Printing Operating Instructions Note: If the outrigger enable and extend buttons To Position Outriggers (GS-3232 models) are released too soon during extension, the To Extend Outriggers: outrigger indicator lights will continue to flash green, indicating the outriggers are not contacting the Press the outrigger function button.
  • Page 75 Eighth Edition • Second Printing Operator's Manual Operating Instructions To Steer To Drive Press the drive function button. On the LED Press the drive function button. On the LED screen, a circle below the drive function symbol screen, a circle below the drive function symbol will turn on.
  • Page 76 Operator's Manual Eighth Edition • Second Printing Operating Instructions To select drive speed To determine the slope grade: Measure the slope with a digital inclinometer OR The drive controls can operate in two different drive use the following procedure. speed modes. When the drive speed button light is on, slow drive speed mode is active.
  • Page 77 Eighth Edition • Second Printing Operator's Manual Operating Instructions Operational indicator codes Platform Overload If the platform controls LED or ground controls LCD If the platform controls LED diagnostic readout diagnostic readout displays an operational displays a flashing OL and the ground controls indicator code such as LL, the fault condition must LCD diagnostic readout displays OL: Platform repaired or removed before resuming machine...
  • Page 78 Operator's Manual Eighth Edition • Second Printing Operating Instructions Tilt Sensor Activation Settings Battery Level Indicator Tilt Sensor Activation Settings Use the LED diagnostic readout to determine the battery level. Chassis Angle (side to side) 1.5° Chassis Angle (front to back) 3°...
  • Page 79 Eighth Edition • Second Printing Operator's Manual Operating Instructions At the rear of the main deck, remove the two How to Use the Safety Arm main deck lock pins. Raise the platform approximately 8ft/2.4 m to Keep hands free of pinch points. 13 ft/4.0 m from the ground.
  • Page 80 Operator's Manual Eighth Edition • Second Printing Operating Instructions GS-2046, GS-2646, GS-3246 How to Raise the Guardrails The platform railing system consists of three fold Follow the fold down instructions but in reverse down rail sections for the extension deck and three order, ensuring all lock pins are in place and sections for the main deck.
  • Page 81 Eighth Edition • Second Printing Operator's Manual Operating Instructions Lift Tools Pipe Cradle Observe and Obey: Instructions  Lift Tools Pipe Cradle must be mounted on the inside of the platform. The Lift Tools Pipe Cradle assembly consists of 2 pipe cradles positioned at either side of the ...
  • Page 82 Operator's Manual Eighth Edition • Second Printing Operating Instructions Large pipe cradle capacity: 6” Maximum diameter. Lift Tools Pipe Cradle Operation See load chart for weight capacity. Place the load so that it rests in both Lift Tools Do not operate unless you are adequately Pipe Cradles.
  • Page 83 Eighth Edition • Second Printing Operator's Manual Operating Instructions Panel Carrier Instructions Observe and Obey:  The Lift Tools Panel Carrier assembly consists of a Lift Tools Panel Carrier must be mounted on carrier assembly and a strap assembly. the left side of the platform. ...
  • Page 84 Operator's Manual Eighth Edition • Second Printing Operating Instructions Installation of Panel Carrier Strap Maximum Lift Tools Panel Carrier Capacity Load Chart Open the clamp and install it on the mounting tab with the 1/4" x 0.75" bolt (6). GS-1530, GS-1532, GS-1930, 100 lbs GS-1932, GS-1932 XH 45.4 kg...
  • Page 85 Eighth Edition • Second Printing Operator's Manual Operating Instructions Lift Tools Work Tray Instructions Observe and Obey: Lift Tools Work Tray Installation The Lift Tools Work Tray assembly consists of one tray and two mounting brackets with hardware.  Lift Tools Work Tray must be installed on the inside of the platform.
  • Page 86 Operator's Manual Eighth Edition • Second Printing Operating Instructions Lift Tools Work Tray Operation Platform Height Restriction Instructions Place the load so that it rests inside the Lift Tools Work Tray. Platform Height Restriction allows the platform to be limited to a specific height. The Lift Tools Work Tray assembly weighs 4 lbs/1.8 kg.
  • Page 87 Eighth Edition • Second Printing Operator's Manual Operating Instructions To remove the height limit: Observe and Obey: Platform Height Restriction Turn the key switch to platform control. Pull out the red Emergency Stop button to the  Read, understand and obey all warnings and on position at the ground controls.
  • Page 88 Operator's Manual Eighth Edition • Second Printing Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.

  • Page 89: Transport And Lifting Instructions

    Eighth Edition • Second Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions  The machine must be on a level surface or secured before releasing the brakes.  Do not allow the rails to fall when the snap pins are removed.
  • Page 90 Push the red Emergency stop button at both the ground and platform controls to the off position. Towing the Genie GS-1530, GS-1532, GS-1930, GS-1932, GS-1932 XH, GS-2032, GS-2632, GS-3232, GS-2046, GS-2646, GS-2646 XH, GS-3246, GS-3246 XH, and the GS-4046 is not recommended.
  • Page 91 Eighth Edition • Second Printing Operator's Manual Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the machine is transported.
  • Page 92 Operator's Manual Eighth Edition • Second Printing Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 93 Eighth Edition • Second Printing Operator's Manual Transport and Lifting Instructions Lifting Instructions, GS-30 Fully lower the platform. Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page.

  • Page 94: Maintenance

    Operator's Manual Eighth Edition • Second Printing Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic Observe and Obey: oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil ...
  • Page 95 Eighth Edition • Second Printing Operator's Manual Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 96: Specifications

    Operator's Manual Eighth Edition • Second Printing Specifications Specifications Model GS-1530 Operating temperature Height, working outdoor 18 ft 8 in 5.86 m -20°F -29°C Minimum Height, platform outdoor 12 ft 8 in 3.86 m 120°F 48.9°C Maximum Height, working indoor 21 ft 1 in 6.61 m Airborne noise emissions...
  • Page 97 Eighth Edition • Second Printing Operator's Manual Specifications Model GS-1532 Operating temperature Height, working outdoor 18 ft 8 in 5.86 m -20°F -29°C Minimum Height, platform outdoor 12 ft 8 in 3.86 m 120°F 48.9°C Maximum Height, working indoor 21 ft 1 in 6.61 m Airborne noise emissions Height, platform indoor...
  • Page 98 Operator's Manual Eighth Edition • Second Printing Specifications Model GS-1930 Operating temperature Height, working outdoor 20 ft 8 in 6.30 m Minimum -20°F -29°C Height, platform outdoor 14 ft 8 in 4.47 m Maximum 120°F 48.9°C Height, working indoor 25 ft 3 in 7.85 m Airborne noise emissions Height, platform indoor 19 ft 3 in 5.85 m...
  • Page 99 Eighth Edition • Second Printing Operator's Manual Specifications Hydraulic pressure, maximum 3500 psi 241 bar Model GS-1932 (E-drive) Height, working outdoor, dual zone 20 ft 8 in 6.30 m Hydraulic pressure, maximum 3700 psi 255 bar Height, platform outdoor, dual zone 14 ft 8 in 4.47 m (Hydraulic-drive) Height, working outdoor, XH...
  • Page 100 Operator's Manual Eighth Edition • Second Printing Specifications Model GS-2032 Operating temperature Height, working outdoor 22 ft 6.88 m Minimum -20°F -29°C Height, platform outdoor 16 ft 4.88 m Maximum 120°F 48.9°C Height, working indoor 26 ft 1 in 8.13 m Airborne noise emissions Height, platform indoor 20 ft1 in 6.13 m...
  • Page 101 Eighth Edition • Second Printing Operator's Manual Specifications Model GS-2632 Operating temperature Height, working outdoor 25 ft 7.79 m Minimum -20°F -29°C Height, platform outdoor 19 ft 5.79 m Maximum 120°F 48.9°C Height, working indoor 32 ft 1 in 9.96 m Airborne noise emissions Height, platform indoor 26 ft 1 in...
  • Page 102 Operator's Manual Eighth Edition • Second Printing Specifications Hydraulic pressure, maximum 2300 psi 159 bar Model GS-3232 (E-drive) Height, working outdoor on 24 ft 7.49 m Tire size 15 x 5 in 38 x 13 cm outriggers Total vibration value to which the hand/arm system is Height, platform outdoor on 18 ft 5.49 m...
  • Page 103 Eighth Edition • Second Printing Operator's Manual Specifications Model GS-2046 Operating temperature Height, working outdoor 22 ft 4 in 6.98 m Minimum -20°F -29°C Height, platform outdoor 16 ft 4 in 4.98 m Maximum 120°F 48.9°C Height, working indoor 26 ft 1 in 8.13 m Airborne noise emissions Height, platform indoor 20 ft 1 in 6.13 m...
  • Page 104 Operator's Manual Eighth Edition • Second Printing Specifications Maximum hydraulic pressure 2800 psi 193 bar Model GS-2646 (functions) Height, working outdoor, dual 25 ft 8 in 7.99 m Tire size 15 x 5 in 38 x 13 m zone Vibration value does not exceed 2.5 m/s Height, platform outdoor, dual 19 ft 8 in 5.99 m...
  • Page 105 Eighth Edition • Second Printing Operator's Manual Specifications Maximum hydraulic pressure 2600 psi 179 bar Model GS-3246 (functions) Height, working outdoor, dual zone 28 ft 8.71 m Tire size 15 x 5 in 38 x Height, platform outdoor,dual zone 22 ft 6.71 m 13 cm Height, working outdoor, XH 38 ft 1 in 11.78 m...
  • Page 106 Operator's Manual Eighth Edition • Second Printing Specifications Model GS-4046 Operating temperature Height, working outdoor 29 ft 9.01 m Minimum -20°F -29°C Height, platform outdoor 23 ft 7.01 m Maximum 120°F 48.9°C Height, working indoor 45 ft 0 in 13.89 m Airborne noise emissions Height, platform indoor 39 ft 0 in...

This manual is also suitable for:

Genie gs-1532Genie gs-1930Genie gs-1932Genie gs-1932 xhGenie gs-2032Genie gs-2632 ... Show all

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