Burner Start-Up Cycle Diagnostics; Operating Fault Diagnostics - Riello 606T1 Installation, Use And Maintenance Instructions

Gas oil burners
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FAULT
Smoke in flame
- dark Bacharach
- yellow Bacharach
Dirty combustion head
9.1

Burner start-up cycle diagnostics

During start-up, indication is according to the Tab. O:
Sequences
Pre-purging
Ignition phase
Operation, flame ok
Operating with weak flame signal
Electrical supply lower than ~ 170V
Lock-out
Extraneous light
Key:
Off
Yellow
9.2

Operating fault diagnostics

The control box has a self-diagnostic system, which easily allows
identifying the operating faults (RED LED signal).
ITo use this function, wait at least ten seconds from the safety
lock out, and then press the reset button for a minimum of 3 sec-
onds.
RED LED on
wait at least 10s
The pulses of the LED constitute a signal spaced by approxi-
mately 3 seconds.
SIGNAL
2 flashes

3 flashes

4 flashes

Faults - Possible causes - Solutions
PROBABLE CAUSE
- Not enough air ...................................................................... Adjust head and fan gate according to Manual
- Nozzle worn or dirty ..............................................................
- Nozzle filter clogged.............................................................. Clean or replace
- Erroneous pump pressure.....................................................
- Dirty fan ................................................................................
- Flame stability spiral dirty, loose, or deformed......................
- Boiler room air vents insufficient ........................................... Increase
- Too much air .........................................................................
- Nozzle or filter dirty ...............................................................
- Unsuitable nozzle delivery or angle ...................................... See Recommended nozzles
- Loose nozzle .........................................................................
- Impurities on flame stability spiral .........................................
- Erroneous head adjustment or not enough air......................
- Blast tube length unsuited to boiler .......................................
Green
Red
Press reset
for > 3s
The flame does not stabilise at the end of the safety time:
– faulty photocell;
– faulty or soiled light-oil valves;
– neutral/phase exchange;
– faulty ignition transformer
– poor burner regulation (insufficient gas oil).
Min. air pressure switch does not close:
– air pressure switch faulty;
– air pressure switch incorrectly regulated;
– max. air pressure switch triggered (if installed).
Min. air pressure switch does not open or light in the chamber before firing:
– air pressure switch faulty;
– air pressure switch incorrectly regulated.
Replace
Adjust to between 10 - 14 bar
Clean
Clean, tighten in place, or replace
Adjust head and fan gate according to Manual
Replace
Tighten
Clean
Adjust as per Manual instructions; open gate valve
Contact boiler manufacturer
After releasing the button, the RED LED starts flashing as shown
in the diagram below.
Pulses

The number of pulses will provide the information on the possible
faults, according to the table below:
PROBABLE CAUSE
39
GB
SUGGESTED REMEDY
Colour code







Interval
Pulses
3s

Tab. O
20033087

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