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INSTRUCTION MANUAL
853
QUAD BENDER™
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 3876.6
© 2001 Greenlee Textron
IM 1527 REV 1 4/01

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  • Page 1 All manuals and user guides at all-guides.com INSTRUCTION MANUAL QUAD BENDER™ Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 3876.6 © 2001 Greenlee Textron IM 1527 REV 1 4/01...
  • Page 2: Table Of Contents

    0 through 90 degrees. SB 285: Publication 999 3877.4 The Greenlee 853 Quad Bender™ is protected by U.S. patent No. 5,226,305. KEEP THIS MANUAL Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 3: Important Safety Information

    Failure to observe this warning will result in severe injury or death. Failure to observe this warning can result in severe injury. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 4 Bending shoe weighs 42 kg (92 lbs) and may require more than one person to lift and assemble. Failure to observe this warning can result in severe injury. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 5: Grounding Instructions

    Failure to observe these warning ordinances. can result in severe injury or death. Do not use an adapter. Plug Receptacle Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 6: Identification

    Temperature ............–20 °C to 49 °C (–5 °F to 120 °F) Relative Humidity ..................0 to 98% Capacity ....1" to 2" EMT, IMC and Rigid Steel and Rigid Aluminum Conduit Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 7 All manuals and user guides at all-guides.com 853 Quad Bender™ Identification (cont’d) Roller Support Assembly (500 7267.6) Bending Shoe (500 7271.4) Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 8: Setup

    Support Assembly onto right leg. Install the hinge pin, as shown. 3. Place the bender in either the vertical or horizontal Roller Support Assembly Installed bending position. Install pin Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 9: Operation

    Loose clothing can get caught in moving parts. Failure to observe this warning can result in severe injury or death. 5. Refer to the instruction decal for the appropriate bend angle. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 10 8. Twist the conduit to release it from the hook. Remove the conduit. 9. Press and hold UNLOAD until the shoe has rotated back to 0°. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 11 Roller Support Assembly (see p. 6) to align the center- line of the roller with the centerline of the shoe groove. Retighten the locator screws. Adjusting the Roller Support Location R.H. Locator Screw Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 12: Illustrated Bending Glossary

    Offset Bending in this manual. springback — the amount, measured in degrees, that a conduit or pipe tends to straighten after being bent. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 13: Bending Instructions

    1-1/4 21-1/4 36-1/4 52-1/2 67-1/2 98-3/4 18-3/4 33-3/4 96-1/4 1-1/2 51-1/4 66-1/4 97-1/2 17-1/2 33-3/4 48-3/4 21-1/4 36-1/4 52-1/2 67-1/2 98-3/4 18-3/4 66-1/4 96-1/4 Figures are approximate MARK 2 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 14 Figures are approximate MARK 1 MARK 2 CENTER TO CENTER “X” Table DISTANCE CONDUIT SIZE 1-1/4 1-1/2 “X” 4-1/16 5-1/16 5-13/16 6-1/8 LENGTH Figures are approximate HEIGHT OBSTRUCTION Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 15 5. Bend the conduit. MARK START OF FIRST BEND LENGTH HEIGHT OBSTRUCTION ANGLE LENGTH – X MARK 1 MARK 2 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 16 6. Bend the conduit. LENGTH TO CENTER HEIGHT ANGLE HEIGHT ANGLE LENGTH – Z LENGTH – Z MARK 1 MARK 2 MARK 3 MARK 2 MARK 1 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 17 7. Bend the conduit. STRAIGHT LENGTH SECTION HEIGHT HEIGHT ANGLE L2 + STRAIGHT SECTION LENGTH – Z MARK 1 MARK 2 MARK 1 MARK 2 MARK 3 MARK 4 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 18: Bending Tables

    21.76 23.49 25.23 28.69 35.62 MINIMUM H = 12.85 0.73 3.73 9.73 21.73 14.34 20.34 32.34 27.73 33.73 45.73 22.04 22.04 22.04 MINIMUM H = 22.04 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 19 22.84 26.30 29.77 36.69 50.55 24.12 25.86 27.59 31.05 37.98 MINIMUM H = 14.89 1.18 7.18 19.18 19.90 31.90 34.91 46.91 25.28 25.28 MINIMUM H= 25.28 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 20 21.83 23.56 25.29 28.76 35.68 MINIMUM H = 12.90 0.58 3.58 9.58 21.58 14.37 20.37 32.37 27.65 33.65 45.65 22.04 22.04 22.04 MINIMUM H = 22.04 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 21 26.04 29.50 36.43 50.29 23.83 25.56 27.30 30.76 37.69 MINIMUM H = 14.64 1.34 7.34 19.34 20.02 32.02 34.59 46.59 24.75 24.75 MINIMUM H = 24.27 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 22: Handle Removal And Replacement

    An improperly installed handle could allow the bender to fall, injuring nearby personnel. Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 23: Maintenance

    Then torque reductor mounting bolts to 47 Newton-meters (35 foot-pounds). #60 HT Final Drive Chain Positioning Plate on Eccentric Housing, Counter Shaft Four 1/4" Flange Mounting Screws Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
  • Page 24: Troubleshooting

    Unusual conduit characteristics. Bend larger angle to compensate. Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Customer Service (International): 815/397-7070 • Fax: 815/397-9247 Customer Service (North America): 800/435-0786 • Fax: 800/451-2632, 815/397-1865 Canada Fax: 800/524-2853 Printed in the U.S.A.

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