Textron Greenlee 854DX Service Manual
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Textron Greenlee 854DX Service Manual

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SERVICE MANUAL
854DX
Electric Bender
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52067682
© 2014 Greenlee Textron Inc.
5/14

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Summary of Contents for Textron Greenlee 854DX

  • Page 1 SERVICE MANUAL 854DX Electric Bender Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52067682 © 2014 Greenlee Textron Inc. 5/14...

  • Page 2: Table Of Contents

    Do not discard this product or throw away! For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL Greenlee / A Textron Company 4455 Boeing Dr.

  • Page 3: Safety

    Failure to observe this warning will Failure to wear eye protection could result in severe injury or death. result in serious eye injury from flying debris. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 4: Important Safety Information

    Failure to observe these precautions may result in injury or property damage. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 5 • Make workshop kid proof with padlocks, master when necessary. switches, or by removing starter keys. Failure to observe these precautions may result in injury or property damage. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 6 12 and • Apply molybdenum grease to the roller shafts. 1 o’clock position to prevent damaging the arm position switch. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 7: Service Instructions

    The tail of the 1-1/4" roller group must be trapped below the tail of the 1-1/2" roller group. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 8 3/16" holes are visible. f. Align the holes in the eccentric and shaft together, making sure that thick part of both eccentrics are oriented together. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 9 6. Pull off the trip switch wire harness. 7. Reassemble in reverse order noting the following: Connect motor leads to same tabs as removed from. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 10 (A rubber hammer may be used to persuade the chain.) While holding the chain in the sprocket teeth, fit the rest of the chain onto the sprocket. Fit the connecting link. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 Pry the decorative cap from the rear end of the spindle shaft to gain access for feeding the encoder cable through the grommet to the control box. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 12 6. Remove the inner chain guard (refer to previous instruction). 7. Support the gearbox, remove the four screws secur- ing the gearbox, and remove it. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 13 The bender head can be leveled using the two set screws on the pivot detent bracket. One turn approximates 1°. Wheeled Base Removal 1. Remove the bending shoe. 2. Remove the transport handle. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 14 5. Reassemble in reverse order. 6. Peel the keypad membrane from the top housing. 7. Reassemble in reverse order noting the following: Clean all residue from the mounting surface. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15 854DX Electric Bender Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 16: Illustrations

    854DX Electric Bender Illustration —Base Illustration —Control Box Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 17 854DX Electric Bender Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 18 Circuit breaker ......................1 Screw, 4-40 x .50 flat head, Taptite II ................ 2 Locknut, 1/2" conduit steel ..................1 Cord unit, power ....................... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 19: Parts List

    Sprocket, #40 60T (includes 2 set screws) ............... 1 Ring, retaining, 1.50 Truarc #5100 EX ............... 1 Key, countershaft ...................... 1 Bearing, thrust, 1.50 x 2.62 x .093 ................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 20 Screw, #10-32 x 5/16, hex head slotted ..............2 52067875 Spring kit, roller Spring, lever ......................1 Spring, return ......................1 Anchor, spring ......................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 21 Arm weldment ......................1 Roller, 1/2"......................... 1 Roller, 3/4"......................... 1 Retaining ring, Truarc #5100-75 EX ................2 Retaining ring, Truarc #5160-87 EX ................1 Wave washer ......................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 22 Screw, cap, 1/4-20 x 3.500 hex head ............... 2 Nut, hex , 1/4-20 ....................... 4 Screw, 5/16-18 x 4 skt head cap ................1 Nut, hex , 5/16-18 full ....................2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 23 Switch unit, sensor ....................1 52055436 Plate, switch retainer ....................1 Screw, #4-40 x 1-1/4 socket head cap ..............2 52044584 Shaft, release ......................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 24 Shoulder screw, ø.75 x 1.50 x 5/8-11 ...4 Decal, IMC/rigid grooves 52067882 Hook kit, 1/2"–2" IMC/rigid (not shown) ...........1 Hook, 1/2"–2" IMC/rigid .......1 Shoulder screw, ø.75 x 1.50 x 5/8-11 ...4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 25: Bending Attachments

    Cam ............1 Screw, shoulder, 3/8 x 3/8 x 1/4-20 ..1 Nut, 1/4-20 lock ........1 O-ring, .375 x .562 x .093 .....1 Rollpin, ø.187 x 1.62 ......1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 26: Wiring Diagram

    4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

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