Textron GREENLEE UT4 Instruction Manual

Textron GREENLEE UT4 Instruction Manual

Cable pulling systems

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INSTRUCTION MANUAL
UT4 and UT4-22
Cable Pulling Systems
Serial Codes AMJ and ALB
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52041928 REV 11
© 2014 Greenlee Textron Inc.
12/14

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Summary of Contents for Textron GREENLEE UT4

  • Page 1 Cable Pulling Systems Serial Codes AMJ and ALB Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52041928 REV 11 © 2014 Greenlee Textron Inc. 12/14...
  • Page 2: Table Of Contents

    Replacement manuals are available upon request at no charge at www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. KEEP THIS MANUAL Greenlee / A Textron Company 4455 Boeing Dr.
  • Page 3: Important Safety Information

    Do not operate the cable puller in a hazardous environment. Hazards include flammable liquids and gases. Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 4 Do not put fingers through holes in elbow unit. Rotating parts may cut off fingers. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 5 • The load may fall. result in severe eye injury from flying Failure to observe this warning could result in severe debris. injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 6: Specifications

    4000 lb ......................11 fpm Force (low speed) ..........3000 lb continuous (4000 intermittent) Force (high speed) ................1500 lb continuous Pull Rope ..............9/16" double-braided composite 16,000-lb minimum break strength Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 7: Initial Assembly

    3. Lay the puller down so the bar with the small sheave is next to the ground and the main boom is up in the air. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 8: Assembly

    The bottom hole shown often works well as it allows the Figure 1 puller head to act as a counterbalance for easy trans- port and conduit attachment. Figure 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 9: Setup Up-Pull

    Place the conduit attachment nose near the conduit. Never pull cable with the detent pins locked inward; the nose unit must be locked from pivoting before pulling. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 10 Tighten the knurled knob until the locking jaws are tight against the conduit at all four grip points. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11: Down-Pull

    Typical setup for a down-pull. Rotate the nose 180° and reinsert the boom so that the clamping jaws are oriented upwards and secure it with the detent pin. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 12: Floor Mount

    5. Have the installation checked by a qualified Note: Use a 5/8" carbide-tipped masonry bit inspector. manufactured in accordance with ANSI standard B94.12-77. 3. Vacuum the debris from the holes. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 13: Operation

    For a down-pull, the rope should be just below the boom. For a side pull, the rope should end up above the boom at the puller head end. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 14 Applying any additional tailing force over what is needed to prevent the rope from slipping is causing additional friction and slowing down the puller. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15: Maintenance

    If it has more than 1/32" of axial free play, add 50179160 fiber washers to set the free play at less than 1/32". Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 16: Illustrations And Parts Lists

    Screw kit ..........1 Pin kit ............1 Floor Mount 52044026 Part No. Description Floor mount weldment ......1 50356070 Wedge anchor, .625 x 6 ......4 Decal, warning ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 17: Ut4

    Pin kit ............1 52044639 Shaft kit ...........1 52025782 Tube, telescopic ........1 90539214 Shoulder bolt ..........1 52042102 Boom weldment ........1 52049279 Motor cord ..........1 52026880 Leg weldment .........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 18: Gear Motor Assembly

    Screw, skt head cap, 5/16-24 x 1 ...8 Capstan ..........1 Dowel pin, ø1/4 x 1 (not shown) .....2 52044631 3rd Reduction kit ........1 Washer, flat, 1/2" ........1 52025761 Plug unit ..........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 19: Control Box

    52061607 Power cord unit........1 52045647 Wire unit, ground to motor connector ..1 Screw, slftpg, pan head, #6-32 x .375 ..4 52059723 Foot switch, 16' ........1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 20 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc. Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 www.greenlee.com...

This manual is also suitable for:

Greenlee ut4-22

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