Textron Greenlee 555C Instruction Manual
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Textron Greenlee 555C Instruction Manual

Textron Greenlee 555C Instruction Manual

Electric bender classic
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Electric Bender Classic
99936372
INSTRUCTION MANUAL
555C
Serial Codes AFB and ADE
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
© 2013 Greenlee Textron Inc.
Shown with optional
1/2" to 2" rigid
single-shoe group
IM 1448 REV 8 8/13

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Summary of Contents for Textron Greenlee 555C

  • Page 1 Serial Codes AFB and ADE Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 99936372 © 2013 Greenlee Textron Inc. IM 1448 REV 8 8/13...

  • Page 2: Table Of Contents

    For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Mobil is a registered trademark of Mobil Oil Corporation.

  • Page 3: Important Safety Information

    Using this tool in a hazardous environment can result in a fire or explosion. Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 4 Failure to observe this warning could result in severe injury or death. Unplug the bender before changing accessories. Accidental start-up could result in serious injury. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 5: Grounding Instructions

    Failure to observe these warnings ordinances. could result in severe injury or death. Do not use an adapter. NEMA L5-20 Twist-Lock 20 Amp/120 Volt Plug and Receptacle Plug Receptacle Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 6: Identification

    Temperature ............–20 °C to 49 °C (–5 °F to 120 °F) Relative Humidity ..................0 to 98% Capacity .............. 1/2" to 2" conduit, schedule 40 pipe Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 7: Bending Attachment Groups

    Bending shoe for 1/2" to 2" 02544 Roller support unit for 1/2" to 2" 02554 Roller support unit for 1/2" to 2" 23818 Storage box 23818 Storage box Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 8 Bending shoe for 2" 37282 Roller support unit for 1-1/2" to 2" 23541 Roller support unit for 1-1/2" to 2" 23818 Storage box 23818 Storage box Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 9: Setup

    Note: 1-1/2" and 2" EMT and IMC single-groove bending shoes have only three drive studs. Roller Support Unit Installed Installing a Bending Shoe Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 10: Operation

    4. Place the bender in either the vertical or horizontal bending position. Loading the Conduit 4. See the instruction decal for the appropriate bend angle. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 Release the switch as you approach the desired angle of bend. d. Press BEND momentarily until the bend is complete. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 12 Refer to the trap plate adjustment procedures under “Setup.” Loosen hex screw to adjust arrow. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 13: Illustrated Bending Glossary

    — the amount of conduit “lost” when laying out an offset bend working toward an obstruction. springback — the amount, measured in degrees, that a conduit or pipe tends to straighten after being bent. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 14: Bending Instructions

    Figures are approximate. Note: Due to varying conduit material properties, 1-1/2" or 2" aluminum rigid may require IMC squeeze rollers for bending. If flattening occurs, reduce the squeeze setting two positions and use IMC bending procedures. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 15 CENTER TO CENTER MULTIPLIER DISTANCE Figures are approximate X Table LENGTH CONDUIT SIZE 1-1/4 1-1/2 “X” 3-1/16 3-1/16 3-3/16 4-1/4 4-1/2 Figures are approximate HEIGHT OBSTRUCTION Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 16: Additional Bending Instructions

    5. Bend the conduit. MARK START OF FIRST BEND LENGTH HEIGHT OBSTRUCTION ANGLE LENGTH – X MARK 1 MARK 2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 17 LENGTH TO END OF SECOND BEND LENGTH TO CENTER HEIGHT ANGLE HEIGHT ANGLE LENGTH – Z LENGTH – Z MARK 1 MARK 2 MARK 3 MARK 2 MARK 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 18 STRAIGHT LENGTH SECTION HEIGHT HEIGHT ANGLE L2 + STRAIGHT SECTION LENGTH – Z MARK 1 MARK 2 MARK 1 MARK 2 MARK 3 MARK 4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 19: Additional Bending Tables

    15.62 21.62 33.62 21.32 24.32 30.32 42.32 13.95 13.95 13.95 13.95 MINIMUM H = 13.95* *MINIMUM H on U-bends = 16.25 on EMT single shoe Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 20 36.18 50.04 20.69 22.42 24.16 27.62 34.55 MINIMUM H = 11.92 1.88 4.88 10.88 22.88 20.13 32.13 34.29 46.29 21.38 21.38 MINIMUM H = 21.38 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 21 26.21 29.67 36.60 50.46 24.40 26.14 29.60 36.53 MINIMUM H = 13.63 2.62 8.62 20.62 19.94 31.94 34.80 46.80 23.74 23.74 MINIMUM H = 23.74 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 22 *12.60 15.60 21.60 33.60 21.39 24.39 30.39 42.39 14.33 14.33 14.33 14.33 MINIMUM H = 14.33* *MINIMUM H on U-bends = 16.62 on single shoes Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 23 29.25 36.18 50.04 23.00 24.73 28.20 35.13 MINIMUM H = 11.32 1.23 4.23 10.23 22.23 20.13 32.13 34.29 46.29 21.96 21.96 MINIMUM H = 21.96 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 24 19.73 26.66 40.52 26.51 29.97 36.90 50.76 25.11 26.85 30.31 37.24 MINIMUM H = 14.25 1.87 7.87 19.87 31.80 47.16 24.72 MINIMUM H = 24.72 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 25 26.21 29.67 36.60 50.46 24.19 25.93 29.39 26.32 MINIMUM H = 13.45 2.75 8.75 20.75 19.94 31.94 34.80 46.80 23.53 23.53 MINIMUM H = 23.53 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 26: Handle Removal And Replacement

    Ensure that the loop on the clip is completely around the pin. 5. Repeat Steps 2 through 4 for the other end of the handle. Removing or Replacing Handle Transporting Bender Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 27: Maintenance

    Then torque reductor mounting bolts to 47 Newton-meters (35 ft-lb). #60 HT Final Drive Chain Positioning Plate on Eccentric Housing, Counter Shaft Four 1/4" Flange Mounting Screws Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 28: Troubleshooting

    Too little squeeze on 1-1/2" or Increase squeeze per adjustment degrees. 2" EMT or IMC conduit. instructions. Unusual conduit characteristics. Bend larger angle to compensate. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 29 Clean the connectors. Clean contacts or replace K2. Won’t stop Replace pendant Does bender stop when the switch. pendant is unplugged? Clean contacts or replace K2. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 30 Replace contactor Is one arm of contactor stuck? open contacts of the auxiliary switch on contractor K1? Clean contacts or replace K1. Contact Greenlee for assistance. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 31: Illustrations And Parts Lists

    555C Electric Bender Classic Illustration — 555C Electric Bender Classic Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 32 Screw, #6–32 x .375 Phillips ..............2 91863856 Switch, air pax ..................1 50297082 Guard, switch .................... 1 50069055 Nameplate ....................1 90530012 Rivet, pop 1/8 x 1/8 drive ................4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 33 Handle, upper ................... 1 50120620 Adapter, with Molex plug (required when replacing pendant switch on units made prior to 3/1/05) ............... 1 52025721 Decal, safety/warning ................1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 34 90° Connector ................... 1 91864305 Brush cover ....................2 91864313 Cover screw ....................7 *Note: Alternate motor Check motor part number before ordering magnet shell or armature. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 35: Schematic Diagram

    1 Ohm 1% 50 Watt MOTOR Dale NH-50 PRD-11AY0-24 TIME DELAY Aux Switch BEND MSM20.150W9 TIME DELAY UNLOAD Pendant MSM20.150W9 PRDA-11AYA-24 28 VAC 120 VAC 166L28 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 36: Control Assembly

    Resistor unit with leads ............. 1 90543297 Screw, #8–32 x .37 ground ..........1 90537246 Washer, internal tooth lock ..........1 50120620 Adapter with Molex Plug ........... 1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...

  • Page 37: Bending Shoes And Roller Supports

    Screw, 3/8-16 x 1-1/4 skt hd cap....4 52065280 Hook kit, 1-1/2"–2" rigid/IMC Hook, 1-1/2"–2" rigid/IMC ......1 Shoulder screw, ø.75 x 1.50 x 5/8-11 ..3 52066933 Drive pin ..........4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 38 Hex nut, 1/4-20 ........2 Screw, 1/2-13 x 1 hex hd cap ....2 52066934 Roller support, 1/2"–1-1/4" EMT .....1 Screw, 1/2-13 x 3/4 slotted set ....2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 39 Hook kit, 1-1/2"–2" PVC Lock nut, 1/4-20 ........2 Hook, 1-1/2"–2" PVC ......1 Washer, 1/4" standard ......4 Shoulder screw, ø.75 x 1.50 x 5/8-11 ..3 52066933 Drive pin ..........4 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 40 Nut, 3/8–16 UNC hex, cad.-plated ..2 Screw, 3/8–16 UNC x 1-1/4 SAE grade 5 socket head cap....1 Screw, 3/8–16 UNC x 1-1/4 socket head ..........1 Shoe not available separately. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 41 Pin, 2" EMT hook ........1 50188429 Pin, 2" IMC ..........1 50234226 Stud, drive ..........3 50234226 Stud, drive ..........3 90515293 Ring, Tru-Arc #5160-87, retaining ...2 90515293 Ring, Tru-Arc retaining......2 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 42 1-1/2" Roller ..........1 50009281 3/4" Roller ..........1 50372831 2" Roller ...........1 50009290 1" Roller ...........1 50376640 Support weldment ........1 50009303 1-1/4" Roller ..........1 50320254 Spacer .............1 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 43 Screw, 7/16–14 UNC x 1, flat head ..2 90533941 Screw, 7/16–14 UNC x 1, flat head ..2 *Key No. 21 must be torqued to 54 to 61 Newton-meters (40 to 45 ft-lb). Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 44 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

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