Comeup GIO 100s Manual

Introduction

 Feature
Line pull: 4,535 kg / 10,000 lb synthetic rope first layer
Synthetic rope: 10 mm × 26 m (3/8" x 85.3') synthetic rope
Brake: Exclusive brake design with No. 37C device
Clutch: Turn the mechanism lever for rapid rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Winch assembly.................................................................... 1 pc
． Control box.............................................................................. 1 pc
．Remote control.................................................................... 1 pc
．Synthetic rope with clevis hook............................................... 1 pc
．Hawse fairlead..................................................................... 1 pc
．1.8 m (6') 2 gauge battery lead................................................ 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.

Installation

Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment
should be clear and dry.
 Winch and hawse fairlead mountings
 It is very important that the winch will be
mounted on a flat and hard surface of
mounting channe in order to make sure
the motor, drum and gearbox housing are
aligned correctly.
Self-Recovery Winch
GIO 100s
Model:
PN: 853839 12V DC
 Hawse fairlead does not mount to the winch directly.
 The synthetic rope shall be wound in an under-wound orientation only.
 Four (4) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used in order to sustain the
loads imposed on the winch mounting.
 Two (2) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used for fastening the roller
fairlead into the mounting channel.
 Wiring Diagram
．Connect control ground to the motor.
．Attach the ground lead firmly to the negative (–) battery terminal and
power lead to the positive (+) battery terminal. The voltage drop for the
winch motor must not exceed 10% of the nominal voltage of 12V DC.
 Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.