Comeup GIO 100 Quick Start Manual

Introduction
 Feature
Line pull: 4,535 kg / 10,000 lb wire rope first layer
Wire rope: 9.5 mm × 26 m (3/8" x 85.3') galvanized aircraft A7 × 19
Brake: Exclusive brake design with No. 37C device
Clutch: Turn the mechanism lever for rapid wire rope payout
Control: Handheld pendant switch powers the winch
 Unpacking
．Winch assembly.................................................................... 1 pc
． Control box.............................................................................. 1 pc
．Remote control.................................................................... 1 pc
．Wire rope with Clevis hook..................................................... 1 pc
．Roller fairlead...................................................................... 1 pc
．1.8 m (6') 2 gauge battery lead................................................ 1 pc
 Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment
should be clear and dry.
 Winch and roller fairlead mountings
 It is very important that the winch will be
mounted on a flat and hard surface of
mounting channel in order to make sure the
motor, drum and gearbox housing are
aligned correctly.
Self-Recovery Winch
GIO 100
Model:
PN: 853841 12V DC
 Roller fairlead does not mount to the winch directly.
 The wire rope shall be wound in an under-wound
orientation only.
 Four (4) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used in order to sustain the
loads imposed on the winch mounting.
 Two (2) M10 x 1.50 pitch 8.8 grade with 44 N-m torque settings
(maximum) high tensile steel bolts must be used for fastening the roller
fairlead into the mounting channel.
 Wiring Diagram
Attach the black lead firmly to the negative (–) battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor must
not exceed 10% of the nominal voltage of 12V DC.
 Nut fastening for motor & contactor
1.Holding the lower nut on the stub and fastening the upper nut clockwise.
2.The torque setting for nut is 14 N-m/124 lb-in.