Kinematica MEGATRON MT 3100 S2 Instruction Manual
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Kinematica MEGATRON MT 3100 S2 Instruction Manual

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MEGATRON® MT 3100 S²
Instruction manual

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Summary of Contents for Kinematica MEGATRON MT 3100 S2

  • Page 1 MEGATRON® MT 3100 S² Instruction manual...
  • Page 2 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page SAFETY INDICATIONS Please pay attention to the meaning of the following warning signs: SAFETY INSTRUCTIONS MUST BE OBSERVED TO ENSURE SAFE OPERATION THIS SYMBOL INDICATES HIGH VOLTAGE, WITH RISK TO HEALTH AND ENVIRONMENT CAUTION! BEWARE OF HOT SURFACE...
  • Page 3 ON OR OPERATING THE EQUIPMENT IF YOU HAVE ANY QUESTIONS OR DOUBTS REGARDING OPERATING THE UNIT, DO NOT START OR OPERATE THE UNIT AND CONTACT YOUR DEALER OR NEAREST KINEMATICA SERVICE CENTER IMPROPER USE OF THE MACHINE / UNIT DUE TO...
  • Page 4 REGULATIONS OF THE COUNTRY WHERE THE MACHINE / UNIT WILL BE INSTALLED ARE FOLLOWED DO NOT MODIFY THE MACHINE / UNIT WITHOUT A WRITTEN CONFIRMATION BY KINEMATICA IT IS STRICTLY FORBIDDEN TO RUN THE MACHINE / UNIT WITH DISASSEMBLED OR BRIDGED SAFEGUARDS, FOR EXAMPLE...
  • Page 5 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page EAR PROTECTION SHOULD ALWAYS BE USED WHEN WORKING IN THE ENVIRONMENT OF THE MACHINE KEEP THIS OPERATING MANUAL NEARBY THE EQUIPMENT FOR FUTURE REFERENCE THIS DOCUMENT IS PART OF THE MACHINE / UNIT AND SHOULD NOT BE REMOVED OR STORED ELSEWHERE EASY ACCESS TO THE OPERATING AND MAINTENANCE CREW MUST BE GRANTED AT ALL TIMES...
  • Page 6 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page WARNINGS ALL WARNINGS AND RECOMMENDATIONS IN THE FOLLOWING CHAPTERS MUST BE RESPECTED THE EQUIPMENT MAY NOT BE OPERATED IN EXPLOSIVE AREAS IT IS NOT ALLOWED TO WORK WITH FLUIDS WHICH ARE HIGHLY INFLAMMABLE IT IS NOT ALLOWED TO MIX MATERIALS WHICH CAN CAUSE STRONG EXOTHERMAL REACTIONS...
  • Page 7 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page DIRECTION OF ROTATION IS COUNTER-CLOCKWISE SEEN FROM FRONT ONTO THE COUPLING! DRY-RUN OF MECHANICAL SEALS AND/OR SLIDE BEARINGS MUST BE AVOIDED! THE MECHANICAL SEAL MUST BE OPERATED WITH A SUITABLE SEALANT LIQUID THE QUENCH SYSTEM FOR THE MECHANICAL SEAL MUST BE MONITORED BY THE INTENDED USER...
  • Page 8 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page THE MAX. OPERATIONAL SPEED IS INDICATED ON THE DATA PLATE THE INTENDED USER HAS TO ENSURE THAT NO FOREIGN PARTICLES WHICH MIGHT LEAD TO A DAMAGE CAN PASS THROUGH THE UNIT THE ASSEMBLY AND DISASSEMBLY PROCEDURES ARE DESCRIBED IN THIS MANUAL...
  • Page 9 THAN THE INTENDED APPLICATION OR IF THE MACHINE / UNIT WILL BE OPERATED BEYOND THE TECHNICAL DATA RANGE WITHOUT THE WRITTEN APPROVAL BY KINEMATICA, IMPROPER USE IS DECLARED AND KINEMATICA WILL TAKE NO RESPONSIBILITY, NOR WILL GRANT ANY GUARANTEE IMPROPER USE OF THE MACHINE / UNIT CAN RESULT IN...
  • Page 10 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page A TEMPERATURE SHOCK CAN DAMAGE STRUCTURAL COMPONENTS THE CLEANING LIQUID SHOULD BE COMPATIBLE WITH THE PARTS WETTED BY THE PRODUCT BEFORE CLEANING WITH SOLVENTS, CHECK THE COMPATIBILITY BETWEEN THE SOLVENT AND THE MATERIAL OF THE O-RINGS ALL MAINTENANCE WORK HAS TO BE DONE BY...
  • Page 11 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page BEFORE REASSEMBLY, ALL SCREWS HAVE TO BE GREASED NEVER GREASE THE SEALING FACES OF THE MECHANICAL SEALS RESIDUAL DANGERS When the system/equipment is used in accordance with rules and regulations, resid- ual dangers are minimal.

  • Page 12: Table Of Contents

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page INTRODUCTION ..................13 DESCRIPTION OF THE EQUIPMENT ............14 DRIVE UNIT ........................ 15 WORKING CHAMBER ....................17 2.2.1 DISPERSING GENERATORS ................18 2.2.2 MECHANICAL SEAL ..................19 2.2.3 FITTINGS FOR PRODUCT INLET &...

  • Page 13: Introduction

    3.1 / 29.01.2019 Page 1 INTRODUCTION KINEMATICA is a specialist for design and manufacturing of dispersing and mixing machines. The aim of this document is to instruct new users in the effective and safe utilization of our equipment. The KINEMATICA Inline homogenizing system MEGATRON MT 3100 S²...

  • Page 14: Description Of The Equipment

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 2 DESCRIPTION OF THE EQUIPMENT For a ready-to-use system you will need: • Drive unit MEGATRON MT 3100 S² ® • A working chamber MTO/MTK 3100 Q •...

  • Page 15: Drive Unit

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page recirculation system 2.1 DRIVE UNIT The drive unit contains the powerful three-phase high frequency motor (with quick coupling for the working chamber) controlled by the integrated VFD installed in a stainless-steel housing.
  • Page 16 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page...

  • Page 17: Working Chamber

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 2.2 WORKING CHAMBER The working chamber is a flow through in line chamber. The working chamber consists of the following general parts: • Bearing • Mechanical sealing •...

  • Page 18: Dispersing Generators

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 2.2.1 DISPERSING GENERATORS A dispersing generator consists of a rotor and a stator. Rotor and stator consists of one or more teeth rows each for different levels of fineness. Rotor Stator Teeth / Teeth...

  • Page 19: Mechanical Seal

    In the case of a single mechanical seal, a pressureless quench liquid system (flow through or pressureless tank) is used. The standard working chambers for the MEGATRON MT 3100 S² are equipped with a ® KINEMATICA quench system TS1 (also available with vessel made of PTFE) Vessel Cover Quench vessel Standpipe Quench outlet...

  • Page 20: Fittings For Product Inlet & Outlet

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page IF YOU DO NOT USE A QUENCH SYSTEM TS1, YOU HAVE TO CONNECT A FLOW-THROUGH, UNPRESSURIZED COOLING LIQUID PIPING (E.G. TAP WATER) AND A FLOW RATE ≤ 1 L/MIN 2.2.3 FITTINGS FOR PRODUCT INLET &...

  • Page 21: Installation And Start-Up

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 3 INSTALLATION AND START-UP The drive unit MEGATRON MT 3100 S² will be delivered completely assembled and ® the package will include: • Drive unit • Mains cable •...

  • Page 22: Installation

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 3.1 INSTALLATION 3.1.1 MECHANICAL INSTALLATION • The MEGATRON has to be positioned on an even surface or foundation. En- ® sure that no vibrations can be transmitted onto the MEGATRON .

  • Page 23: Electrical Installation

    • The sealing liquid has to be compatible with the product, the seals and the mechanical seal. The sealing liquid is not within the scope of supply of KINEMATICA. • Use enough sealing liquid so that the standpipe is always covered. Otherwise the mechanical seal will be damaged.
  • Page 24 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page • The piping containing the product to be processed must be free of air pockets and air enclosures. • For starting the MEGATRON , push the On/Off button. ®...
  • Page 25 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page • Use the Up/Down buttons to increase or decrease the speed. • The unit will increase/decrease the speed to the new set speed. INFO: It is also possible to set first the desired speed level with the Up/Down but- tons and then starting the unit with the green RUN “I”...

  • Page 26: Shut-Down

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 3.3 SHUT-DOWN • To shut down the unit, use the Down button and decrease the speed to “0” or “Standby”. • Afterwards push the red “Stop” button to stop the unit. INFO: It is also possible to push the red STOP “O”...

  • Page 27: Cleaning

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page • Push the ON/OFF button. In OFF position, the light of the main switch and speed display will vanish and the system will shut down. • Finally, close the inlet and outlet circuits (if applicable). 3.4 CLEANING •...

  • Page 28: Maintenance Work

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 4 MAINTENANCE WORK • The MEGATRON MT 3100 S² drive unit is designed to be almost mainte- ® nance-free. Nevertheless, the unit should always be used with care to guaran- tee a long lifetime.

  • Page 29: Disassembly And Assembly Of Standard Working Chamber

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 4.2 DISASSEMBLY AND ASSEMBLY OF STANDARD WORKING CHAMBER This procedure is valid for the working chamber MTO 3100 Q (13032051). Before demounting, please drain the working chamber completely and remove the quench connections.

  • Page 30: Replacement Of The Mechanical Seal

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page • Unfasten the screws (32) and remove the chamber (8). The static ring of the mechanical seal (20.1) will come off with the chamber. Take care of the spring (20.3).

  • Page 31: Replacement Of The Ball Bearings

    SINGLE PARTS. WE RECOMMEND TAKING A WHOLE NEW SPARE MECHANICAL SEAL AND SEND THE DAMAGED ONE BACK TO THE NEAREST KINEMATICA REPRESENTATIVE 4.2.2 REPLACEMENT OF THE BALL BEARINGS To put on new ball bearings (13,14) on the shaft, they must be heat up to 120 °C (not more than 130°C).

  • Page 32: Spare Parts

    MT 3100 S Issue 3.1 / 29.01.2019 Page 5 SPARE PARTS Only original KINEMATICA spare parts will guarantee a trouble-free operation of the machine. See also “Technical Data” and the referenced documentation, drawings and parts lists. 5.1 ORDERING OF SPARE PARTS When ordering spare parts, please indicate: Type of machine (e.g.

  • Page 33: Faults And Remedies

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 6 FAULTS AND REMEDIES Fault Possible causes Remedy Noise in the bearing Dusty, dirty or damaged Replace the bearings housing bearings Foreign body in working Rattle noise Remove foreign body chamber Twisted shaft...

  • Page 34: Technical Data

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 7 TECHNICAL DATA 7.1 DRIVE UNITS Description Drive Unit MEGATRON MT 3100 S² ® Order Code 13010060 13010061 13010062 13010063 Plug type Motor type AC motor 3-phase, gear-free direct drive Supply voltage 1-phase, 230 V ~ Supply frequency...
  • Page 35 INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page...

  • Page 36: Working Chambers

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 7.2 WORKING CHAMBERS Description MTO 3100 Q MTK 3100 Q Order Code 13032051 13032053 Stages 1 (for one dispersing generator) Product connec- G1/4” / Tube olive fittings Ø12/8 tions Cooling / Heating Yes, connections 2xG1/8”...

  • Page 37: Dispersing Generators

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 7.3 DISPERSING GENERATORS Dispersing generators MTG ../. X Order code Type 20/2 FFV 30/2 M 30/4 F 30/4 FFV Rotor Ø 15.5 mm 24 mm 26 mm 26.5 mm Stator Ø...

  • Page 38: Warranty

    3.1 / 29.01.2019 Page 8 WARRANTY KINEMATICA AG guarantees that the equipment that it produces will run free of any fault re- lated to materials or manufacturing faults for 24 months. ADDITIONAL WARRANTY FOLLOWING REGISTRATION Consumers who complete a warranty registration within 20 days of receiving their device will benefit from a free warranty extension of a further 12 months.

  • Page 39: Drawings And Parts List

    INSTRUCTION MANUAL System MEGATRON ® Type MT 3100 S Issue 3.1 / 29.01.2019 Page 9 DRAWINGS AND PARTS LIST The following drawings and parts list are suitable for the purchased MEGATRON® MT 3100 S...

This manual is also suitable for:

13010060130100611301006213010063

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