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POLYTRON
Read manual before starting operation!
Voltage
100 - 120 V, 50/60 Hz
210 - 250 V, 50/60 Hz
This is a quality product of
Luzernerstrasse 147a
CH-6014 Luzern
Switzerland
®
System PT 6100 D
OPERATING MANUAL
Tel.:
Fax:
e-mail:
Ensure that the supply voltage is
correct and in agreement with the
data on the rating plate.
+41-41-259 65 65
+41-41-259 65 75
info@kinematica.ch
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Table of Contents
Related Manuals for Kinematica POLYTRON PT 6100 D
Summary of Contents for Kinematica POLYTRON PT 6100 D
- Page 1 100 - 120 V, 50/60 Hz correct and in agreement with the 210 - 250 V, 50/60 Hz data on the rating plate. This is a quality product of Luzernerstrasse 147a Tel.: +41-41-259 65 65 CH-6014 Luzern Fax: +41-41-259 65 75 Switzerland e-mail: info@kinematica.ch...
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Page 2: Table Of Contents
CONTENT: INTRODUCTION ......................3 OPERATING INSTRUCTIONS ................3 ORGANISATIONAL MATTERS ................5 WARNING NOTICES .................... 6 SAFETY ........................7 SUMMARY ......................7 SAFETY CONCEPT ....................7 RESIDUAL DANGERS ..................10 WARNINGS ......................11 DESCRIPTION OF THE EQUIPMENT ............... 13 OVERVIEW ......................13 DRIVE UNIT ...................... -
Page 3: Introduction
DOES NOT RELEASE YOU FROM THE OBLIGATION TO INSPECT YOUR EQUIPMENT CAREFULLY AND TO CLEAN IT THOROUGHLY. KINEMATICA AG is a specialist manufacturer of machines and equipment for dispersion and mixing technology. An important objective of these operating instructions is to fully inform you, the user, about the correct and safe use of our equipment. - Page 4 1.1.1 RANGE OF VALIDITY ® The information in these operating instructions relates to the POLYTRON identified as follows: Manufacturer: KINEMATICA AG, CH-6014 Luzern ® Brand name: POLYTRON ® Product name: POLYTRON PT 6100 D Order No. Identification ® Drive POLYTRON PT 6100 D, 230 V, EU plug &...
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Page 5: Organisational Matters
The operating instructions can only be of use to you if you always have them at hand. They should therefore always be kept at the place where the equipment is used. 1.2.2 MANUFACTURER CONTACT ADDRESS KINEMATICA AG Luzernerstrasse 147a Tel.:... -
Page 6: Warning Notices
1.3 WARNING NOTICES Please be aware of the meaning of the following warning signs: SAFETY INSTRUCTIONS MUST BE OBSERVED TO ENSURE SAFE OPERATION. THIS SYMBOL INDICATES HIGH VOLTAGE, WITH RISK TO HEALTH AND ENVIRONMENT. CAUTION! BEWARE OF HOT SURFACE. CAUTION! DEVICE NOT DESIGNED FOR USE IN EXPLOSION DANGER ENVIRONMENT. -
Page 7: Safety
2 SAFETY This chapter is directed at all users of KINEMATICA laboratory equipment. It includes information on safe and optimum use. 2.1 SUMMARY Any incorrect use of the installed equipment can be dangerous. Inadequately trained users can cause material damage and personal injury. This chapter informs you about the safety concept and the requirements for safe and optimum use of the equipment. - Page 8 2.2.3 USER ROLES To guarantee safety, we place requirements on the users of the equipment that must be met without fail. Only persons meeting the requirements are authorized to work with the equipment. We describe all those who work with the equipment as users. Since the requirements of these users are very much dependent on their activity, we distinguish the following user roles.
- Page 9 2.2.4 DANGER AREA System/equipment The system danger area includes the whole system/equipment including the connecting lead and controls. Proximity danger area This refers to all areas within a defined distance of the equipment. User danger area This danger area includes all persons working with the equipment. 2.2.5 AREAS OF RESPONSIBILITY In order that the system/equipment can be used safely and without risk, the users in various roles bear the responsibility for particular danger areas.
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Page 10: Residual Dangers
Hearing loss due to loud According to the application noise. ear protection must be used. Tilting of the device Use stable, non-slip base and the safety stands from KINEMATICA BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 10 of 34... -
Page 11: Warnings
IN EVERY CASE THE ELECTRICAL INSTALLATION HAS TO BE DONE BY TECHNICIAN! 2.4 WARNINGS • Ensure that the rated voltage of the equipment matches the supply. • Before changing any dispersing aggregate, the line cord has to be plugged out •... - Page 12 When the line cord is plugged, never touch the saw teeth of the aggregate – danger of injuries due to rotating shafts and blades KINEMATICA AG products comply with all the usual CE directives, carry the CE marking and are delivered with a corresponding declaration of conformity.
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Page 13: Description Of The Equipment
3 DESCRIPTION OF THE EQUIPMENT The PT 6100 D system conforms to all current and relevant CE regulations, carries the CE sign and is supplied with the relevant certificate of conformity. 3.1 OVERVIEW The POLYTRON System PT 6100 D prepares the finest dispersions and homogenizations and is suitable for use with working volumes up to 20’000 ml (depending on the viscosity of the product and the dispersing aggregate used). - Page 14 drive unit stand ST-F11/855 with height adjustable vessel dispersing aggregate holder (not included) (not included) glass vessel (not included) BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 14 of 34...
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Page 15: Drive Unit
3.2 DRIVE UNIT The drive unit PT 6100 D is equipped with a 1’700 W motor and will be started using the main switch placed at the front side. Within the speed range of up to 26’500 rpm, the integrated closed loop speed control will tune the speed to any adjusted value, independent from load changes. -
Page 16: Operation & Control
3.2.1 OPERATION & CONTROL The POLYTRON PT 6100 D can be operated using the membrane keyboard. All operating parameter can be viewed on the 2-line-display. The unit can be operated in 3 different modes: Standard mode : This mode for manual usage of the unit using the membrane keyboard. - Page 17 See description of the elements of the membrane keyboards below Button / Indication Description LED „Standard mode “ Indicates when „Standard mode“ is active LED „Timer mode “ Indicates when „Timer mode“ is active Indicates when „Automatic mode “is active LED „Automatic mode “...
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Page 18: Stands
3.3 STANDS The drive is designed to operated at stands. KINEMATICA recommends the following stands for save usage of the drive. The usage of a vessel holder is also recommended. Stand ST-F13/820 Stand ST-F12/600-1000 Stand ST-F11/855 BA PT 6100 D english / Release 1.0 / 24.09.2010... -
Page 19: Polytron Dispersing-Aggregates
A wide range of dispersing aggregates with diameters of 5, 7, 12, 20, 30, 36, 40, 50 and ® 60 mm are available. For questions concerning POLYTRON dispersing aggregates please get in contact with KINEMATICA or your local specialist dealer. ® Due to the quick coupling, POLYTRON dispersing aggregates can be fitted and replaced very easily. -
Page 20: Technical Specifications
CAUTION! WHEN REPLACING AN AGGREGATE THE LINE CORD HAS TO BE DISCONNECTED FROM THE POWER SUPPLY CAUTION! AT LONGTERM USE AT HIGH LOADS, THE AGGREGATE & THE COUPLING CAN HEAT HIGH TEMPERATURE LEVELS – DANGER OF SKIN BURN. 3.5 TECHNICAL SPECIFICATIONS Drive PT-MR 6100 D motor type universal motor... -
Page 21: Installation
ABOUT ANY DISAGREEMENT OR FAULT. If possible SEND DIGITAL PHOTOS EMAIL INFO@KINEMATICA.CH 4.2 ASSEMBLING OF THE DRIVE The drive PT-MR 6100 D arrives fully equipped. Only the power cable has to plugged in the power inlet BA PT 6100 D english / Release 1.0 / 24.09.2010... -
Page 22: Assembling Of The Stands
4.3 ASSEMBLING OF THE STANDS CAUTION! WHEN USING STAND FROM OTHER SUPPLIERS, ASSURE NOT TO USE STANDS WHICH COULD BE TILT OUT. THIS COULD LEAD TO TILT OVER OF THE WHOLE SYSTEM. Please find attached to your ordered stand a detailed assembly instruction STATIVE ST-F12/600-1000 und ST-F13/820 THE DRIVE PT-MR 6100 D CAN ONLY BE ATTACHED TO THIS STAND AFTER EXCHANGING THE MOTORSIDE STAND ROD. -
Page 23: Starting Up
4.4 STARTING UP • Ensure that the voltage marked on the type label complies with your power supply. • Mount a dispersing aggregate into the coupling • Plug in the mains cable to your power supply. • Turn the drive on using the main switch. •... -
Page 24: Operation In Standard Mode
4.4.1 OPERATION IN STANDARD MODE Turn the driven on using: main switch Adjust speed using: increase / decrease buttons To start up, press START: motor will start rotating The speed can be adjusted during operation using Increase / decrease motor will stop, Target speed value To stop, press STOP: will be saved. -
Page 25: Operation In Automatic Mode Using Rs232 Interface
Enter value for „time“ using “increase / decrease“- and “cursor” The sequence is now programmed buttons. Confirm entry by pressing and can be executed. ENTER The drive will starts the timer countdown and will at the To execute the sequence press programmed speed during the START programmed time period and will stop... -
Page 26: Viewing Process Parameters
4.4.4 VIEWING PROCESS PARAMETERS By pressing the - button the following process parameters can be viewed on line 2 of the display sequentially. REMARK: The PT-MR 6100 D is not a specially designed measuring device. Therefore a special calibration procedure is not needed for operating. For the values of the process parameters indicated on the display the accuracies stated in the following table are valid. -
Page 27: Maintenance
Approx. 150 hours of operating at rated power. We strongly recommend that service work and repairs should be carried out only by authorized KINEMATICA service centres or by KINEMATICA directly, where original replacement parts are available. For cleaning the housing and any other outside surface please assure that the cleaning agent is in compliance with the following materials: •... -
Page 28: Cleaning And Maintenance Of The Aggregates
5.2 CLEANING AND MAINTENANCE OF THE AGGREGATES EC-aggregates, (EC stands for EASY CLEAN) are easy to disassemble and clean. With some restrictions(*) they can be sterilised in an autoclave by several methods. In the following three chapters the de/assembling procedures will be described. (*) Depending on the frequency and the intensity of the sterilisation process, the life span of the bearings may be reduced due to loss of grease during evacuation in a autoclave. - Page 29 5.2.2 Dis/assembling of EC-aggregates with size Ø 12 und Ø 20 mm 1. Fix the crown head(3) using the tool. Unscrew the rotor (5) using a suitable tool. Pull out the shaft(1)of the stator tube. 2. Remove the o-ring(9) out of the groove. 3.
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Page 30: Trouble Shooting
• the rotor projects above the edge of the stator. For a replacement of the ball bearings please contact a certified KINEMATICA service center or KINEMATICA directly. Any unauthorized modification or manipulation of the unit or its equipment leads to immediate annulment of the warranty. -
Page 31: Accessories
KINEMATICA AG guarantees that their equipment will run free of any fault related to materials or manufacturing faults for 12 months. If thorough testing shows a fault to be due to either of the above causes, KINEMATICA AG guarantees that the equipment will be repaired or replaced free of charge. -
Page 32: Appendix A. Dimensional Drawings
Appendix A. Dimensional drawings Stand ST-F11/855 BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 32 of 34... - Page 33 Stand ST-F12/600-1000 BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 33 of 34...
- Page 34 Stand ST-F13/820 BA PT 6100 D english / Release 1.0 / 24.09.2010 Page 34 of 34...
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