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Kinematica Reactron System RT 1 Operating Instructions Manual

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Operating Instructions

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Summary of Contents for Kinematica Reactron System RT 1

  • Page 1 Operating Instructions...

  • Page 2: Table Of Contents

    ® REACTRON RT 1 3.0 / 01.07.2018 OPERATING INSTRUCTIONS ........................... 3 1.1.1 RANGE OF VALIDITY ............................... 4 1.1.2 TARGET AUDIENCE ..............................5 ORGANISATIONAL MATTERS ..........................5 1.2.1 LOCATION OF THE OPERATING INSTRUCTIONS...................... 6 1.1.1 MANUFACTURER AND CONTACT ADDRESS ......................6 CONTENTS ................................

  • Page 3: Operating Instructions

    KINEMATICA AG is a specialist manufacturer of machines and equipment for dispersing and mixing technology. An important objective of these operating instructions is to fully inform you, the user, about the correct and safe use of our equipment.
  • Page 4 ® REACTRON RT 1 3.0 / 01.07.2018 The data mentioned in this document refer to the machine(s)/ unit(s) with the following identification: Manufacturer: KINEMATICA AG, CH-6014 Luzern ® Brand name: REACTRON ® Product name: REACTRON System RT 1 14090010 ®...
  • Page 5 ® REACTRON RT 1 3.0 / 01.07.2018 Single step vacuum system for vacuum down to 100 mbar with single-step chemical diaphragm pump with tubings and digital vacuum controller with key pad and LED-display, 230V / EU Single step vacuum system for vacuum down to 100 mbar with single-step chemical diaphragm pump with tubings and digital vacuum controller with key pad and LED-display, 230V / CH Single step vacuum system for vacuum down to 100 mbar with single-step chemical...
  • Page 6 +41-41-259 65 75 Switzerland e-mail: info@kinematica.ch If you are unable to find the answer to any question in the operating instructions, please contact the equipment manufacturer directly. This should act as part of a quick-reference. The information is classified according to its application...
  • Page 7 ® REACTRON RT 1 3.0 / 01.07.2018 Please be aware of the meaning of the following warning signs:...

  • Page 8: Safety Concept

    REACTRON RT 1 3.0 / 01.07.2018 This chapter is directed at all users of KINEMATICA laboratory equipment. It includes information on safe and optimum use. Any incorrect use of the installed equipment can be dangerous. Inadequately trained users can cause material damage and personal injury. This chapter informs you of the safety concept and the requirements for safe and optimum use of the equipment.

  • Page 9: Improper Use

    ® REACTRON RT 1 3.0 / 01.07.2018 Any use other than the “proper use” without the written approval of the manufacturer or operation outside the technical limits of use is improper use. To guarantee safety, we place requirements on the users of the equipment that must be met without fail.

  • Page 10: Danger Area

    ® REACTRON RT 1 3.0 / 01.07.2018 The system danger area includes the whole system/equipment including the connecting lead and controls. This refers to all areas within a defined distance of the equipment. This danger area includes persons working with equipment.

  • Page 11: General Safety Rules

    Breakage of glass containers Wear protective clothing (goggles etc.). Spitting of the product Hearing loss due to loud According to the application noise. ear protection must be used. Tilting of the device Use stable, non-slip base and the safety stands from KINEMATICA...
  • Page 12 ® REACTRON RT 1 3.0 / 01.07.2018...
  • Page 13 ® REACTRON RT 1 3.0 / 01.07.2018 ◼ The POLYTRON ® PT 2100 (optional) is a batch mixing dispersion and homogenizing machine. ◼ The REACTRON ® RT 1 needs a surface area of approx.. 440 x 400 mm and a height of approx. 1'200 mm ◼...

  • Page 14: Process Vessel With Double Jacket

    ® REACTRON RT 1 3.0 / 01.07.2018 The REACTRON RT 1 - System consists of: ◼ Process vessel with double jacket (3.2) ◼ POLYTRON ® PT 2100 (3.3) ◼ Stirrer (3.4) ◼ Stand with pneumatic spring (3.5) Description: ◼ Process vessel DN 120 with useable capacity of 1000 ml ◼...

  • Page 15: Stirrer

    ® REACTRON RT 1 3.0 / 01.07.2018 Process vessel ◼ Total Volume 1400 ml ◼ Working volume 1000 ml ◼ Operating pressure pressureless ◼ Working temperature max. 212 °F (100°C) Dimensions ◼ Inside diameter 120 mm ◼ Outside diameter 155 mm ◼...
  • Page 16 ® REACTRON RT 1 3.0 / 01.07.2018 See referring manual for drive See referring manual for “PX-SR 50 E” or “PX-SR 90 D” STAND: ◼ H-shape base ◼ Two columns ◼ The maximum height is approx 1100 mm. ◼ The base space required is 425 x 400mm.
  • Page 17 ® REACTRON RT 1 3.0 / 01.07.2018 ® The REACTRON RT 1 system arrives completely assembled for 230V or 115V outlets. Plug the power cable from the PT 2100 (optional) and plug the power cable from the stirrer in a suitable outlet.
  • Page 18 ® REACTRON RT 1 3.0 / 01.07.2018 ◼ Place the process-vessel into the vessel-holder using the two half-rings(red). Place the O-Ring on the vessel-flange. fixing screws 2 half-ríngs O-Ring process-vessel ◼ Pull down the cover-unit using the knob. When the cover is touching the O-Ring-SEAL use the fixing-knob to fix the cover-unit, then use the four fixing-screws of the vessel-holder to fix the cover to the vessel.
  • Page 19 ® REACTRON RT 1 3.0 / 01.07.2018 ◼ The POLYTRON ® can now be positioned in one of the four NS29/32-bores on the cover using the NS29/32-Adapter. Same procedure for the funnel. Any other NS29/32-bore can be equipped with any suitable NS29/32-device, such as Thermometer, vacuum-pumps, buckler etc.) POLYTRON PT 10-35...
  • Page 20 ® REACTRON RT 1 3.0 / 01.07.2018 ◼ Pull the vacuum tube over the vacuum connection on the vessel and link it with the provided vacuum system. For mounting the vacuum system, please see the referring manuals. ◼ The generator should be immersed in the product. This guarantees the proper cooling and lubrication of the slide bearing.
  • Page 21 ® REACTRON RT 1 3.0 / 01.07.2018 BEFORE STARTING THE UNIT MAKE SURE THE PROCESS VESSEL IS FILLED WITH THE PRODUCT TO BE PROCESSED ◼ Check that the vessel cover and the POLYTRON ® are mounted tight and correct ◼ Check that the anchor-stirrer does not interfere with the dispersing-unit.
  • Page 22 ® REACTRON RT 1 3.0 / 01.07.2018 ◼ If the processed media tends to harden or stick, the product has to be removed completely from process vessel after every use .The dispersing-unit, the anchor-stirrer and the cover have to be cleaned.
  • Page 23 ® REACTRON RT 1 3.0 / 01.07.2018 ◼ The POLYTRON ® has to be taken out of the process vessel...
  • Page 24 We strongly recommend that service work and repairs should be carried out only by authorised KINEMATICA service centres or by KINEMATICA directly, where original replacement parts are available. Any unauthorised modification or manipulation of the unit or its equipment leads to immediate annulment of the warranty.
  • Page 25 ® REACTRON RT 1 3.0 / 01.07.2018 ▪ For easy cleaning you can run the aggregate in any suitable cleaning fluid. If further cleaning of the generator is needed, the dispersing aggregate and its components it has to be disassembled as follows: ▪...
  • Page 26 RT 1 3.0 / 01.07.2018 Only original KINEMATICA spare parts will guarantee a trouble free operation of the machine when ordering spare parts, please indicate: Please refer to the bill of material in the APPENDIX to identify the required spare part.
  • Page 27 RT 1 3.0 / 01.07.2018 KINEMATICA AG guarantees that the equipment that it produces will run free of any fault related to materials or manufacturing faults for 12 months. If thorough testing shows a fault to be due to either of the above causes, KINEMATICA AG guarantees that the equipment will be repaired or replaced free of charge.
  • Page 28 ® REACTRON RT 1 3.0 / 01.07.2018 REACTRON RT 1: drawing-no. 8.020-0008-2...
  • Page 29 ® REACTRON RT 1 3.0 / 01.07.2018 bill of materials to drawing-no. 8.020-0008-3 9158024 Stirrer POLYMIX PX-SR 50 E 9753182 316 L Extension tube RT 1 9340962 Gear i=5:1 9754097 Stand RT 1 9753207 Reactor RT 1 complete 9340971 Stainless steel Cardan joint DN8/10 9918110 Stainless steel...
  • Page 30 ® REACTRON RT 1 3.0 / 01.07.2018 Stand RT 1: drawing-no. 6.030-0067-3...
  • Page 31 ® REACTRON RT 1 3.0 / 01.07.2018 Bill of materials to drawing-no 6.020-0017-2 B AlMgSi1 Socket 9753157 AlMgSi1 Boss head ST 2103 9750875 AlMgSi1 Cover socket 9754098 AlMgSi1 Cross beam 9753173 Stainless steel Pillar for stirrer 9754088 AlMgSi1 Base right 9805052 Adjusting foot 9750856...
  • Page 32 ® REACTRON RT 1 3.0 / 01.07.2018 Reactor complete RT 1: drawing-no. 6.020-0019-2 A...
  • Page 33 ® REACTRON RT 1 3.0 / 01.07.2018 Bill of materials to drawing-no. 6.020-0019-2 A 9753176 VITON Anchor stirrer 9753146 VITON Cover RT 1 9340528 Borosilicateglass Vessel 1000ml DN120 9753160 1.4305 Distant piece 9753159 316 L Hollow shaft 9753162 Stainless steel Shim 9753163 POM black...
  • Page 34 ® REACTRON RT 1 3.0 / 01.07.2018 Dispersing Aggregate PT-DA 2120/2 G: drawing-no. 1.020-0106-2 A...
  • Page 35 ® REACTRON RT 1 3.0 / 01.07.2018 Bill of materials to drawing-no. 1.020-0106-2 A Shaft complete 2120/2G 9752050 316 L Shaft tube PT-DA 2120/2G 9752038 316 L Ball bearing 688-ZZ 9322227 Stainless steel Stator PTG 20/2 G 9752621 316 L Rotor PTG 20/2 9752040 316 L...
  • Page 36 ® REACTRON RT 1 3.0 / 01.07.2018...

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