Leuze AMS 300i Technical Description
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Leuze AMS 300i Technical Description

Optical laser measurement system rs 422/rs 232
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AMS 300
Optical Laser Measurement System
RS 422/RS 232
T E C H N I C A L D E S C R I P T I O N

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Summary of Contents for Leuze AMS 300i

  • Page 1 AMS 300 Optical Laser Measurement System RS 422/RS 232 T E C H N I C A L D E S C R I P T I O N...
  • Page 2 © 2014 Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen - Teck / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com Leuze electronic 300i...
  • Page 3 300i The main menus Device information - main menu AMS 300i 120 Leuze electronic This menu item contains detailed information on • Device model, GmbH & Co. KG • Manufacturer, SW: V 1.3.0 HW:1 • Software and hardware version, SN: ----------------------- •...

  • Page 4: Table Of Contents

    General specifications AMS 300i ........
  • Page 5 Table of contents 5.3.3 Mounting the US 1 OMS deflector unit without mounting bracket ....25 Reflectors ......... . . 26 General information .
  • Page 6 Parameter setting for AMS 300i ........

  • Page 7: General Information

    Notice! The Declaration of Conformity for these devices can be requested from the manufacturer. The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen/Teck, possesses a certified quality assurance system in accordance with ISO 9001. LISTED...

  • Page 8: Description Of Functions Ams 300

    With the AMS 3xxi product series, Leuze electronic makes available a range of internation- ally relevant interfaces. Note that each interface version listed below corresponds to a different AMS 3xxi model.

  • Page 9: Safety

    Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use.  Read the technical description before commissioning the device. Knowledge of this technical description is an element of proper use.

  • Page 10: Foreseeable Misuse

    The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.

  • Page 11: Disclaimer

    Safety Disclaimer Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed.
  • Page 12 Affix the laser information and warning signs so that they are legible without exposing the reader to the laser radiation of the device or other optical radiation. A Laser aperture B Laser warning sign C Laser information sign with laser parameters Figure 2.1: Laser apertures, laser warning signs Leuze electronic 300i...
  • Page 13 4 mW 4 mW Pulse duration: 18 μs 18 μs Wavelength: 655 nm 655 nm CLASS 2 LASER PRODUCT IEC 60825-1:2007 Complies with 21 CFR 1040.10 GB7247.1-2012 Figure 2.2: Laser warning and information signs – supplied stick-on labels 300i Leuze electronic...

  • Page 14: Fast Commissioning / Operating Principle

    Fast commissioning / operating principle Fast commissioning / operating principle Notice! Below, you will find a short description for the initial commissioning of the AMS 300i. Detailed explanations for the listed points can be found throughout the handbook. Mounting the AMS...

  • Page 15: Connecting The Voltage Supply

    The RS 232 transmits the data with the preset parameters. These are listed above the menu structure or on the fold-out page at the end of the technical description. The parameters can be adjusted after activation of parameter enabling. Further information can be found in chapter 8.3 and chapter 9.4.4. 300i Leuze electronic...

  • Page 16: Specifications

    RS 422 19.2 / 38.4 / 57.6 / 115.2 / RS 232 19.2 / 38.4 / 57.6 / 115.2 / Operating and display elements Keyboard 4 buttons Display monochromatic graphical display, 128 x 64 pixels 2 LEDs, two-colored Leuze electronic 300i...
  • Page 17 A 100% prevention of the formation of condensation cannot be guaran- teed due to the limited heating capacity of the AMS 300i. This is a Class A product. In a domestic environment this product may cause radio interference, in which case the operator may be required to take adequate measures.

  • Page 18: Dimensioned Drawing Ams 300I

    Specifications 4.1.2 Dimensioned drawing AMS 300i M5 screw for alignment Knurled nut with WAF4 hexagon socket and M5 nut for securing Optical axis Zero point of the distance to be measured Figure 4.1: Dimensioned drawing AMS 300 Leuze electronic 300i...

  • Page 19: Type Overview Ams 300I

    120m operating range, RS 422/RS 232 interface, integrated heating 50113666 AMS 300 200 H 200m operating range, RS 422/RS 232 interface, integrated heating 50113667 AMS 300 300 H 300m operating range, RS 422/RS 232 interface, integrated heating 50113668 Table 4.1: Type overview AMS 300 300i Leuze electronic...

  • Page 20: Installation And Mounting

    Device name plate using the AMS 300 as an example Notice! Please note that the shown name plate is for illustration purposes only; the contents do not correspond to the original.  Save the original packaging for later storage or shipping. Leuze electronic 300i...

  • Page 21: Mounting The Ams 300

    Installation and mounting If you have any questions concerning your shipment, please contact your supplier or your local Leuze electronic sales office.  Observe the applicable local regulations when disposing of the packaging materials. Mounting the AMS 300i M5 screw for align-...
  • Page 22 WAF4 hexagon socket ("B" in figure 5.2). Knurled nut and nut must not be tightened until alignment has been completed. Attention! The device must not be opened. Failure to comply will render the guarantee void. Warranted features cannot be guaranteed after the device has been opened. Leuze electronic 300i...

  • Page 23: Optional Mounting Bracket

    Optional mounting bracket A mounting bracket for mounting the AMS 300i on a flat, horizontal surface is available as an optional accessory. Type designation: MW OMS/AMS 01 Part no.: 50107255 Laser beam Figure 5.3: Optional mounting bracket 300i Leuze electronic...

  • Page 24: Parallel Mounting Of The Ams 300I

    300i devices with respect to one another can be calculated as a function of the maximum measurement distance. To define the minimum parallel spacing between two AMS 300i, it is necessary to distinguish between three different arrangements of AMS 300i and reflectors.

  • Page 25: Parallel Mounting Of Ams 300I And Ddls Optical Data Transmission

    300i do not interfere with one another. Depending on the size of the used reflector, the DDLS can be mounted with a minimum parallel spacing of 100mm to the AMS 300i. The parallel spacing is independent of the distance. 300i...

  • Page 26: Mounting The Ams 300 With Laser Beam Deflector Unit

    AMS 300i… and the deflection mirror as well as between the mirror and the reflector. Use the M5 screws to mount the deflector unit. Secure the screws with a toothed lock washer to protect against loosening caused by vibrations.

  • Page 27: Dimensioned Drawing Of Us Ams 01 Deflector Unit

    Installation and mounting 5.3.2 Dimensioned drawing of US AMS 01 deflector unit Laser beam Figure 5.6: Dimensioned drawing of US AMS 01 deflector unit 300i Leuze electronic...

  • Page 28: Mounting The Us 1 Oms Deflector Unit Without Mounting Bracket

    Height of the spring in non-preloaded state A Mirror Figure 5.7: Photo and dimensioned drawing of the US 1 OMS deflector unit Alignment of the laser light spot on the reflector is performed as described in chapter 5.2. Leuze electronic 300i...

  • Page 29: Reflectors

    300i measures distances against a reflective tape specified by Leuze electronic. All provided specifications for the AMS 300i, such as the operating range or accuracy, can only be achieved with the reflective tape specified by Leuze electronic. The reflective tapes are available as adhesive tapes, affixed to a metal plate and with an integrated heater especially for use at low temperatures.

  • Page 30: Specifications Of The Self-Adhesive Foil

    Do not use any agents that act with a grinding effect. A conventional household Cleaning detergent can be used as a cleaning agent. Rinse with clear water and dry the surface. Storing the reflector Store in a cool and dry place. Leuze electronic 300i...

  • Page 31: Dimensioned Drawing Of Reflective Tape On A Metal Plate

    Dimensioned drawing of reflective tape on a metal plate Always align the TOP marking with the AMS connections! (chapter 6.4.2) Figure 6.1: Dimensioned drawing of reflectors Part Reflective tape (mm) Reflector plate (mm) Reflective tape 200x200-M Reflective tape 500x500-M Reflective tape 914x914-M 300i Leuze electronic...

  • Page 32: Specifications Of Heated Reflectors

    Do not use any agents that act with a grinding effect. A conventional house- Cleaning hold detergent can be used as a cleaning agent. Rinse with clear water and dry the surface. Storing the reflector Store in a cool and dry place. Leuze electronic 300i...

  • Page 33: Dimensioned Drawing Of Heated Reflectors

    XL ± 1 L ± 0,5 XL ± 1 Si cable 3 x 0.75mm² Figure 6.2: Dimensioned drawing of heated reflectors Part Reflective tape (mm) Insulated base plate (mm) Reflective tape 200x200-H Reflective tape 500x500-H Reflective tape 914x914-H 300i Leuze electronic...

  • Page 34: Selecting Reflector Sizes

    Attention! The reflector sizes shown below are a recommendation from Leuze electronic for on-vehicle mounting of the AMS 300i. For stationary mounting of the AMS 300i, a smaller reflector is generally sufficient for all measurement distances. On the basis of the system planning and design, always check whether mechanical travel tolerances may require the use of a reflector larger than that which is recommended.

  • Page 35: Mounting The Reflector

    For this purpose, use the alignment elements provided on the AMS 300i… (see chapter 5.2 "Mounting the AMS 300i"). If necessary, remove the protective foil from the reflector.
  • Page 36 Reflective tapes …-S and …-M Pitch approx. 1° Direct reflection from the triad structure Deflected surface reflection due to the pitch of the reflective tape Figure 6.3: Reflector mounting Pitch approx. 1° Spacer sleeves Figure 6.4: Pitch of the reflector Leuze electronic 300i...
  • Page 37 Pitch approx. 1° Direct reflection from the triad structure Deflected surface reflection due to the pitch of the reflective tape Figure 6.5: Mounting of heated reflectors Pitch approx. 1° Spacer sleeves Figure 6.6: Pitch of the heated reflector 300i Leuze electronic...

  • Page 38: Table Of Reflector Pitches

    Notice! Reliable function of the AMS 300i and, thus, max. operating range and accuracy can only be achieved with the reflective tape specified by Leuze electronic. No function can be guar- anteed if other reflectors are used! Leuze electronic 300i...

  • Page 39: Electrical Connection

    BUS IN RS 422/RS 232 M12 connector (B-coded) PWR / IOs M12 connector (A-coded) Leuze SERVICE M12 socket (A-coded) Figure 7.1: Connections of the AMS 300 Safety notices for the electrical connection Attention! Before connecting the device, be sure that the supply voltage agrees with the value printed on the name plate.

  • Page 40: Pwr - Voltage Supply / Switching Input/Output

    RS 422 receiving line RS 422 transmission line GND ISO RS 422 reference potential GND ISO RS 422 transmission line RS 422 receiving line M12 connector Thread Functional earth (housing) (B-coded) Table 7.2: RS 422 BUS IN pin assignment Leuze electronic 300i...

  • Page 41: Rs 232 Bus In

    Transmission line RS 232/service data Voltage supply 0VDC RS232-RX Receiving line RS 232/service data Not used RS232-RX M12 socket Thread Functional earth (housing) (A-coded) Table 7.4: Service pin assignments Notice! The service interface is designed only for use by Leuze electronic! 300i Leuze electronic...

  • Page 42: Display And Control Panel Ams 300

    Display and control panel AMS 300i Display and control panel AMS 300i Structure of the control panel Status display Bus/interface info Bar graph Distance measurement value Control buttons Figure 8.1: Structure of the control panel using the AMS 304 PROFIBUS device variant as an example...
  • Page 43 Display and control panel AMS 300i Warning - laser prefailure message: Laser diode old, device still functional, exchange or have repaired. Warning - temperature monitoring: Permissible internal device temperature exceeded / not met. Plausibility error: Implausible measurement value. Possible causes: light beam interruption, outside of measurement range, permissible internal device temperature considerably exceeded or traverse rate >10m/s.

  • Page 44: Led Status Displays

    Display and control panel AMS 300i 8.2.2 LED status displays PWR LED Device OFF - No supply voltage Flashing green Power LED flashes green - No measurement value output - Voltage connected - Self test running - Initialization running - Boot process running...

  • Page 45: Control Buttons

    Display and control panel AMS 300i 8.2.3 Control buttons Navigate upward/laterally. Down Navigate downward/laterally. Exit menu item. ENTER Confirm/enter value, change menu levels. Navigating within the menus The menus within a level are selected with the up/down buttons The selected menu item is activated with the enter button Press the ESC button to move up one menu level.

  • Page 46: Menu Description

    Display and control panel AMS 300i Menu description 8.3.1 The main menus After voltage has been applied to the laser, device information is displayed for several seconds. The display then shows the measurement window with all status information. Device information - main menu...

  • Page 47: Parameter Menu

    Display and control panel AMS 300i Notice! The rear cover of this manual includes a fold-out page with the complete menu structure. It describes the menu items in brief. 8.3.2 Parameter menu Parameter handling submenu The following functions can be called up in the Parameter handling submenu: •...
  • Page 48 Display and control panel AMS 300i Table 8.2: RS 422/RS 232 submenu Level 3 Level 4 Level 5 Selection/configuration option Standard Description Format … 8,n,1 / … 8,e,1 / … 8,o,1 8,n,1 Selection of the data mode for serial communication. Designation is done in number of data bits, parity (N=none, E=even, O=odd) and number of stop bits.
  • Page 49 Display and control panel AMS 300i Table 8.3: Position value submenu Level 3 Level 4 Level 5 Selection/configuration option Standard Description Position value in Last valid value / zero Zero the case of error Specifies which position value is output after the error delay time elapses.

  • Page 50: Language Selection Menu

    Service RS232 Baud rate 57.6kbit/s / 115.2kbit/s 115.2kbit/s The service interface is only available to Leuze internally. Format 8,e,1 / 8,n,1 8,n,1 The service interface is only available to Leuze internally.

  • Page 51: Service Menu

    Display and control panel AMS 300i 8.3.4 Service menu Service Status messages Diagnostics Expanded diagnostics A more detailed description of the individual functions can be found in chapter 10. Operation Described here is an operating process using parameter enabling as an example.
  • Page 52 Parameter entry on the AMS 300i can be protected with a four-digit numerical password. With the AMS 300i, the password is entered via the display. If parameter enabling has been activated after successfully entering the password, parameters can be changed via the display.

  • Page 53: Rs 422/Rs 232 Interface

    BUS IN RS 422 Name Remark RS 422 receiving line RS 422 transmission line GND ISO GND ISO RS 422 reference potential RS 422 transmission line RS 422 receiving line M12 connector Thread Functional earth (housing) (B-coded) 300i Leuze electronic...

  • Page 54: Rs 232 Electrical Connection

    All parameters can be set via the panel/display Basic operation of the display is described in chapter 8.4. In order to change parameters, parameter enabling must be activated. Notice! Changed parameters have an immediate effect on the interface. Leuze electronic 300i...

  • Page 55: Communication Protocol (Binary Protocol)

    The XOR checksum is entered by the sender (control) in the query protocol and checked by the receiver (AMS 300i). A protocol is correctly transmitted when the XOR checksum of the transmitter is equal to the XOR checksum of the receiver. If the XOR comparison is...
  • Page 56 Laser status; laser ON = 0; laser OFF = 1 I/O1 / I/O2: I/O status: signal level inactive = 0; signal level active = 1 Ready: status AMS 300i: not ready = 0, ready = 1 LSR: Laser diode: OK = 0, warning = 1 TMP:...
  • Page 57 (control). A protocol is correctly transmitted when the XOR checksum of the transmitter is equal to the XOR checksum of the receiver. If the XOR comparison is negative (different checksum), the protocol is discarded by the control or the control will output an error message. 300i Leuze electronic...

  • Page 58: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting Diagnostics and troubleshooting 10.1 Service and diagnostics in the display of the AMS 300i In the main menu of the AMS 300i, expanded "Diagnostics" can be called up under the Service heading. Service Status messages Diagnostics Expanded diagnostics...

  • Page 59: 10.1.2 Diagnostics

    Use the up/down buttons to scroll in the bottom half between various displays. The contents of the scrollable pages are intended solely for Leuze for internal evaluation. The diagnostics have no influence on the communication to the host interface and can be activated during operation of the AMS 300i.

  • Page 60: General Causes Of Errors

    Laser diode prefailure message Send in device at next possible opportunity to have laser diode replaced. Have replacement device Laser diode warning ready. Indicates an uncorrectable error in the hardware Send in device for repair. Hardware error. Leuze electronic 300i...
  • Page 61 Customer data (please complete) Device type: Company: Contact partner / department: Phone (direct): Fax: Street / No: ZIP code/City: Country: Leuze Service fax number: +49 7021 573 - 199 300i Leuze electronic...

  • Page 62: Type Overview And Accessories

    120m operating range, RS 422/RS 232 interface, integrated heating 50113666 AMS 300 200 H 200m operating range, RS 422/RS 232 interface, integrated heating 50113667 AMS 300 300 H 300m operating range, RS 422/RS 232 interface, integrated heating 50113668 Table 11.1: Type overview AMS 300 Leuze electronic 300i...

  • Page 63: Overview Of Reflector Types

    Table 11.4: Accessory deflector unit 11.4.3 Accessory M12 connector Type designation Description Part no. KD 02-5-BA M12 connector, B-coded socket, BUS IN 50038538 KD 095-5A M12 connector, A-coded socket, Power (PWR) 50020501 Table 11.5: Accessory M12 connector 300i Leuze electronic...

  • Page 64: 11.4.4 Accessory Ready-Made Cables For Voltage Supply

    Order codes of the cables for voltage supply Type designation Description Part no. K-D M12A-5P-5m-PVC M12 socket, A-coded, axial plug outlet, open cable end, 50104557 cable length 5m K-D M12A-5P-10m-PVC M12 socket, A-coded, axial plug outlet, open cable end, 50104559 cable length 10m Leuze electronic 300i...

  • Page 65: Accessory Ready-Made Cables For Rs 232

    Operating temperature range in rest state: -40°C … +80°C in motion: -5°C … +80°C Material the lines comply with the RS 232 requirements, free of halogens, silicone and PVC Bending radius > 80mm, suitable for drag chains 300i Leuze electronic...

  • Page 66: Cables For Rs 422

    In accordance with the RS 422 pin assignment (see chapter 9.2), a cable suitable for Interbus can be connected to the KD 02-5-BA M12 connector with part no. 50038538. To prevent electromagnetic couplings (EMC), we recommend using only shielded cables with twisted wire pairs. Leuze electronic 300i...

  • Page 67: Maintenance

     Contact your Leuze distributor or service organization should repairs be required. The addresses can be found on the inside of the cover and on the back. Notice! When sending the laser measurement systems to Leuze electronic for repair, please provide an accurate description of the error. 12.3...
  • Page 68 Explanation of symbols ....4 Fast commissioning ....11 Leuze electronic 300i...
  • Page 69 ERR ......57 Output of AMS 300i data ....53 PLB .
  • Page 70 Menu structure AMS 300i Level 1 Level 2 Level 3 Level 4 Level 5 Selection/configuration option Detailed information on : selection : selection : selection : selection : selection : selection : back : back : back : back : activate : back Device information page 41...
  • Page 71 Deutsch / English / Español / Français / Italiano page 45 Service Status messages Number of readings, reading gates, reading rate / non-reading rate etc. page 46 Diagnostics Exclusively for service purposes by Leuze electronic Expanded diagnostics Exclusively for service purposes by Leuze electronic...

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