Leuze AMS 107i Original Operating Instructions

Leuze AMS 107i Original Operating Instructions

Optical laser measurement system
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Original operating instructions
AMS 107i
Optical laser measurement system
We reserve the right to make technical changes
EN • 2022/11/07 • 50146973

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Summary of Contents for Leuze AMS 107i

  • Page 1 Original operating instructions AMS 107i Optical laser measurement system We reserve the right to make technical changes EN • 2022/11/07 • 50146973...
  • Page 2 © 2022 Leuze electronic GmbH + Co. KG In der Braike 1 73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 www.leuze.com info@leuze.com Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 3: Table Of Contents

    PWR – voltage supply / switching input/output .............. 35 SSI ............................ 35 Service .......................... 35 Putting into operation – SSI interface............... 36 Operating principle of SSI interface .................. 36 Cable length depending on the data rate ................ 37 Default settings ........................ 37 Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 4 12.2 AMS 107i type overview ....................... 52 12.3 Accessories – Mounting ...................... 53 12.4 Accessories – Reflective tapes ..................... 53 12.5 Accessories – connection technology ................... 53 12.6 Accessories – mounting systems.................. 54 EC Declaration of Conformity................ 55 Licenses....................... 56 Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 5: About This Document

    Text passages with this symbol provide you with further information. Symbol for action steps Text passages with this symbol instruct you to perform actions. Symbol for action results Text passages with this symbol describe the result of the preceding action. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 6: Safety

    Ä Only operate the device in accordance with its intended use. Ä Leuze electronic GmbH + Co. KG is not liable for damages caused by improper use. Ä Read these operating instructions before commissioning the device. Knowledge of the oper- ating instructions is an element of proper use.
  • Page 7: Competent Persons

    Warranted features cannot be guaranteed after the device has been opened. Ä Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.
  • Page 8: Laser Safety Notices

    Ä The device must not be tampered with and must not be changed in any way. There are no user-serviceable parts inside the device. Repairs must only be performed by Leuze electronic GmbH + Co. KG. NOTICE Affix laser information and warning signs! Laser information and warning signs attached to the device.
  • Page 9 Safety Fig. 2.2: Laser warning and information signs – supplied stick-on labels Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 10: Fast Commissioning

    For correct data exchange between frequency inverter and AMS 100i, both devices must have the same settings for the following parameters: • Encoding • Number of data bits • Resolution • Error bit on/off For further information, see chapter 7 "Putting into operation – SSI interface". Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 11: Device Description

    The high absolute measurement accuracy of the laser measurement system and the fast response time are designed for position control applications. NOTICE A list with all available device types can be found on the Leuze website www.leuze.com. Indicators and operational controls 4.2.1...
  • Page 12: Display

    With the metric setting, the measurement value is always displayed in meters to three decimal places. +87.0 in With the inch setting, the measurement value is always displayed in inches to one decimal place. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 13: Control Buttons

    If an option can be selected, the display will look like the example below: Fig. 4.3: Example of option selection Ä Select the desired option using the [DOWN] button. Ä Activate the option by pressing the [ENTER] button. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 14: Menus

    Terms may be shown in abbreviated form on the display. To improve readability, the terms are written in full below. 4.3.1 Menu structure Tab. 4.5: Menu structure Level 1 Level 2 Level 3 Level 4 Level 5 Device information Product name Part no. Serial No. HW revision FW revision Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 15: Parameter Menu

    Activation Switching output Function Activation Limit values Max. velocity Activation Max. velocity Other Display dimming Service Ethernet IP IP address Port address Heating control Standard (10°C – 15°C) Extended (30°C – 35°C) Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 16: Language Selection Menu

    Pressing the [ENTER] button after selecting the menu item Parameters to default resets all parameters to their standard settings without any further security prompts. In this case, English is selected as the display language. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 17 Positive: The measurement value begins at 0 and increases with increas- ing distance. Negative: The measurement value begins at 0 and decreases with in- creasing distance. Negative distance values may need to be compen- sated with an offset or preset. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 18 Speed/intensity (ATT)/temperature Plausibility (TMP)/laser (LSR)/plausibility (PLB)/ (PLB) hardware (ERR) Hardware In the case of multiple entries, the indi- (ERR) vidual functions are processed in an OR function. Activation Low active/High active Low active Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 19 If the OFF parameter is selected, dimming is permanently deactivated, i.e. the measurement value is always dis- played. Service Ether- IP address The service interface is available for Leuze-internal pur- 192.168.60.10 net IP poses only. Port address The service interface is available for Leuze-internal pur- 7070 poses only.
  • Page 20: Operation Examples

    - For the SSI interface, communication between the control and the AMS 100i is active even if parameter enable is active. Changes made to the SSI parameters via the display take effect immediately. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 21 The next time you try to make a selection using the control buttons, you will now be prompted to enter the password to allow you to make entries. NOTICE The AMS 107i can be enabled at any time using the master password 507. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 22: Reflectors

    4.4.1 Description of the reflective tape The AMS 100i measures distances against a reflective tape specified by Leuze. All technical data given for the AMS 100i, such as the operating range or accuracy, can only be achieved with the reflective tape spec- ified by Leuze.
  • Page 23 For on-vehicle mounting of the AMS 100i, the reflector size must accommodate any travel tolerances that may arise and the associated "wandering" of the light spot on the reflector. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 24: Mounting

    Name plate of AMS 107i Ä Save the original packaging for later storage or shipping. Ä If you have questions, please contact your supplier or Leuze customer service. Ä Observe the applicable local regulations when disposing of the packaging materials.
  • Page 25: Mounting The Device

    To ensure that the light spot on the reflector does not move over the reflector across the entire measure- ment distance, the reflector and AMS should be installed vertically. If the light spot does not move during the process, i.e. when the distance changes, then installation is vertical. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 26: Mounting With Adapter Plate (Bt)

    To ensure that the light spot on the reflector does not move over the reflector across the entire measure- ment distance, the reflector and AMS should be installed vertically. If the light spot does not move during the process, i.e. when the distance changes, then installation is vertical. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 27: Mounting Without Accessories

    A mounting bracket for mounting the AMS 100i on a flat, horizontal surface is available as an optional ac- cessory, see chapter 12.6 "Accessories – mounting systems". Fig. 5.10: Mounting with optional mounting bracket Mounting bracket Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 28: Parallel Mounting

    Both reflectors move independently of one another at different distances to the AMS 100i units. Minimum parallel spacing X of the two laser light spots: X = 100 mm + (max. measurement distance in mm x 0.01) Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 29 Note that when the AMS 100i units are mounted in a mobile manner, travel tolerances could cause the two laser light spots to move towards each other. Ä Take the travel tolerances of the vehicle into account when defining the parallel spacing of adjacent AMS 100i units. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 30: Parallel Mounting Of And Ddls Optical Data Transmission

    Ä When mounting, make certain that the laser light spot of the AMS 100i is aligned with the center of the deflection mirror. To align the laser light spot with the reflector, see chapter 5.2 "Mounting the device". Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 31: Mounting The Reflector

    Reflective tape 200x200-H 2 x 15 mm 2 x 20 mm Reflective tape 500x500-S 2 x 10 mm Reflective tape 500x500-M Reflective tape 500x500-H 2 x 15 mm 2 x 25 mm Reflective tape 749x914-S 2 x 20 mm Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 32 NOTICE Reliable operation, the max. operating range and accuracy of the AMS 100i can only be achieved with the reflective tape specified by Leuze. Correct operation cannot be guaranteed if other reflectors are used. Pitch of reflective tapes …-S and …-M Angle approx.
  • Page 33 Mounting Pitch of reflective tapes …-H Angle approx. 1° Direct reflection due to triple structure Fig. 5.18: Mounting of heated reflectors Angle approx. 1° Spacer sleeves Fig. 5.19: Pitch of the heated reflector Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 34: Electrical Connection

    1 XD1 PWR – voltage supply / switching input/out- 2 X1 SSI 3 Service The corresponding mating connectors and preassembled cables are available as accessories for all con- nections, see chapter 12.5 "Accessories – connection technology". Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 35: Pwr - Voltage Supply / Switching Input/Output

    Not assigned XF0 Service RS232-TX Transmission line RS 232/service data Voltage supply 0 V DC RS232-RX Receiving line RS 232/service data Thread Functional earth (housing) NOTICE The service interface is designed only for use by Leuze. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 36: Putting Into Operation - Ssi Interface

    The error bit is 1 = active, 0 = not active. Clock frequency The data can be read out at a clock frequency between 80 kHz and 800 kHz or between 50 kHz and 79 kHz, depending on the parameter setting. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 37: Cable Length Depending On The Data Rate

    Display contrast Medium Password protection Password 0000 NOTICE Ä To change parameters, activate parameter enable. ð The SSI interface remains active even during parameter enable. Changes to parameters have an immediate effect. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 38: Care, Maintenance And Disposal

    The device does not normally require any maintenance by the operator. Repairs to the device must only be carried out by the manufacturer. Ä For repairs, contact your responsible Leuze subsidiary or Leuze customer service (see chapter 10 "Ser- vice and support").
  • Page 39: Diagnostics And Troubleshooting

    Select the status messages in the ring memory using the [DOWN] button. Use the [ENTER] button to call up detailed information about the respective status message: Type: type of message + internal counter UID: Leuze-internal coding of the message ID: description of the message Info: not currently used...
  • Page 40: Display Messages

    Send in device at next possible opportu- nity to have laser diode replaced. (laser diode warn- ing) Have replacement device ready. Indicates an uncorrectable error in the Send in device for repair hardware (hardware error) Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 41: Service And Support

    Service and support Service and support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.
  • Page 42: Technical Data

    Operating temperature for devices with integrated -30 °C … + 60 °C heating "H" Tab. 11.3: Optical data Light source Laser, red Laser class 2 (acc. to IEC 60825-1:2014) Wavelength 660 nm Impulse duration ≤ 0.8 µs Max. output power (peak) 4 mW Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 43 Tab. 11.8: Environmental data Ambient temperature • Operation -5 °C … +60 °C • Storage -30 °C … +70 °C Relative humidity Max. 90 %, non-condensing Vibration IEC 60068-2-6, test Fc Shock IEC 60068-2-27, test Ea Noise IEC 60068-2-64 Electromagnetic compatibility EN 61000-6-2 EN 61000-6-4 Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 44: Reflective Tapes

    200x200-H 500x500-H 914x914-H Part no. 50115020 50115021 50115022 Voltage supply 230 V AC Power 100 W 600 W 1800 W Current consumption ~ 0.5 A ~ 3 A ~ 8 A Length of supply line 2 m Size of reflective tape 200x200 mm 500x500 mm 914x914 mm Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 45 Temperature control Controlled heating with the following switch-on and switch-off temperatures, measured at the reflector surface Switch-on temperature ~ 5 °C Switch-off temperature ~ 20 °C Operating temperature -30 °C … +70 °C Storage temperature -40 °C … +80 °C Air humidity Max. 90 %, non-condensing Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 46: Dimensioned Drawings

    Technical data 11.3 Dimensioned drawings Optical laser measurement system AMS 107i Fig. 11.23: AMS107i All dimensions in mm Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 47 Technical data Floor fixing bracket BT0100M-F-001 Fig. 11.24: Dimensioned drawing MW OMS/AMS 01 All dimensions in mm Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 48 Technical data Deflector unit US AMS 02 Fig. 11.25: Dimensioned drawing US AMS 02 All dimensions in mm Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 49 Technical data Adapter plate Fig. 11.26: Dimensioned drawing BT 0100 M All dimensions in mm Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 50 Dimensioned drawing of reflective tape on carrier plate All dimensions in mm Tab. 11.13: Dimensions of reflective tape on carrier plate Article Reflective tape Reflector plate (mm) Reflective tape 200x200-M Reflective tape 500x500-M Reflective tape 914x914-M Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 51 Dimensioned drawing of heated reflector All dimensions in mm Tab. 11.14: Dimensions of heated reflectors Article Reflective tape Insulated car- (mm) rier plate (mm) Reflective tape 200x200-H Reflective tape 500x500-H Reflective tape 914x914-H Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 52: Order Guide And Accessories

    40: max. operating range in m 120: max. operating range in m Mounting accessories: see chapter 12.3 "Accessories – Mounting" NOTICE A list with all available device types can be found on the Leuze website www.leuze.com. 12.2 AMS 107i type overview Tab. 12.1: AMS 107i...
  • Page 53: Accessories - Mounting

    Type designation Description Part no. KB SSI/IBS-2000-BA Connection cable, length 2 m, shielded 50104172 KB SSI/IBS-5000-BA Connection cable, length 5 m, shielded 50104171 KD U-M12-5A-V1-020 Connection cable, length 2 m, unshielded 50132077 KD U-M12-5A-V1-050 Connection cable, length 5 m, unshielded 50132079 Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 54: Accessories - Mounting Systems

    Order guide and accessories 12.6 Accessories – mounting systems Tab. 12.5: Mounting systems Type designation Description Part no. MW OMS/AMS 01 Mounting bracket 50107255 Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 55: Ec Declaration Of Conformity

    EC Declaration of Conformity EC Declaration of Conformity The optical laser measurement systems of the AMS 100i series have been developed and manufactured in accordance with the applicable European standards and directives. Leuze electronic GmbH + Co. KG AMS 107i...
  • Page 56: Licenses

    After an Ethernet cable has been connected, a web browser can be opened via the service interface using IP address 192.168.60.101. The license texts for the software packages can be selected via a drop-down menu. Leuze electronic GmbH + Co. KG AMS 107i...

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