Advertisement

Quick Links

Aristo®
Tig 4000i / Tig 4000iw
Instruction manual
Valid for: serial no. 950-406-xxxx
0458 640 501 GB 20220103

Advertisement

Table of Contents
loading

Summary of Contents for ESAB Aristo Tig 4000iw

  • Page 1 Aristo® Tig 4000i / Tig 4000iw Instruction manual Valid for: serial no. 950-406-xxxx 0458 640 501 GB 20220103...
  • Page 3: Table Of Contents

    If necessary ..................... Every year ....................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................22 SPARE PARTS LIST .................... 23 ACCESSORIES ....................24 Rights reserved to alter specifications without notice. 0458 640 501 © ESAB AB 2022...
  • Page 4: Safety

    Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0458 640 501 - 5 - © ESAB AB 2022...
  • Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0458 640 501 - 6 - ©...
  • Page 7: Introduction

    INTRODUCTION The Tig 4000i/Tig 4000iw is a TIG welding power source, which can also be used for MMA welding. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The Tig 4000i/Tig 4000iw is delivered with 5m return cable, instruction manual for power source and one instruction manual for the control panel.
  • Page 8: Technical Data

    Valid for power sources without VRD specification on the rating plate. Valid for power sources with VRD specification on the rating plate. The VRD function is explained in the instructions for the control panel, if the panel has that function. 0458 640 501 - 8 - © ESAB AB 2022...
  • Page 9 1.0 l/min (0.26 gal/min) 60 Hz – 1.55 kW at 25 °C (77 °F) ambient temperature and flow 1.0 l/min (0.26 gal/min) Coolant ESAB's ready mixed coolant Liquid quantity 5.5 l (1.45 gal) Maximum water flow 2.0 l/min (0.53 gal/min)
  • Page 10: Installation

                            Positioning of the power source Position the welding power source in such a way that its cooling air inlets and outlets are not obstructed. 0458 640 501 - 10 - © ESAB AB 2022...
  • Page 11: Mains Power Supply

    The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations. For other regions, supply cables must be suitable for the application and meet local and national regulations. 0458 640 501 - 11 - © ESAB AB 2022...
  • Page 12: Operation

    "START" position. Turn the unit off by turning the switch to the "0" position 0458 640 501 - 12 - © ESAB AB 2022...
  • Page 13: Fan Control

    When carrying out TIG welding, the value for the pulse current can be changed with the remote control. For more information about the operation of the remote control unit, see the relevant operating instructions for the control panel. 0458 640 501 - 13 - © ESAB AB 2022...
  • Page 14 5 OPERATION 0458 640 501 - 14 - © ESAB AB 2022...
  • Page 15: Maintenance

    (2) (out from the power source). ○ Replace the fan grille with the dust filter. • Top up with coolant ESAB's ready mixed coolant is recommended for use. See "ACCESSORIES" chapter. ○ Top up with coolant until it covers half the inlet pipe.
  • Page 16: Every Year

    (reduced pressure). • Change the coolant and clean the hoses and water reservoir with clean water. • Check seals, cables and connections. Tighten if necessary and replace any defective parts. 0458 640 501 - 16 - © ESAB AB 2022...
  • Page 17: Troubleshooting

    Check that the welding current supply and return cables are correctly connected. • Check that the correct current value is set. • Check that the correct electrodes are being used. • Check the main power supply fuses. 0458 640 501 - 17 - © ESAB AB 2022...
  • Page 18: Ordering Spare Parts

    Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.
  • Page 19: Diagram

    DIAGRAM DIAGRAM 0458 640 501 - 19 - © ESAB AB 2022...
  • Page 20 DIAGRAM 0458 640 501 - 20 - © ESAB AB 2022...
  • Page 21 DIAGRAM Cooling unit 0458 640 501 - 21 - © ESAB AB 2022...
  • Page 22: Ordering Numbers

    Aristo®Tig 4000iw 0458 819 xxx Instruction manual Aristo® TA4 0458 855 xxx Instruction manual Aristo® TA6 Instruction manuals and the spare parts list are available on the Internet at: www.esab.com 0458 640 501 - 22 - © ESAB AB 2022...
  • Page 23: Spare Parts List

    SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0458 398 001 Filter 0458 383 991 Front grill 0458 640 501 - 23 - © ESAB AB 2022...
  • Page 24: Accessories

    0459 491 883 Remote control unit AT1 CAN MMA and TIG: current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG: rough and fine setting of current. 0458 640 501 - 24 - © ESAB AB 2022...
  • Page 25 0456 855 880 Water flow guard 0.7 l/min 0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal) Use of any other cooling liquid than the prescribed one might damage the equipment. In case of such damage, all warranty undertakings from ESAB cease to apply.
  • Page 26 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...

This manual is also suitable for:

Aristo tig 4000i

Table of Contents