Champion 100558 Operator's Manual
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Champion 100558 Operator's Manual

3500w wireless start generator
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SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure
to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300 (Safety and Performance of
Portable Generators).
Made in China - REV 20180919
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
3500W WIRELESS START GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100558

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  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300 (Safety and Performance of Portable Generators). Made in China - REV 20180919 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100558 - 3500W WIRELESS START GENERATOR TABLE OF CONTENTS Maintenance ..........

  • Page 3: Introduction

    100558 - 3500W WIRELESS START GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or recreational vehicle. frayed. Use only Champion electrical cords for proper DO NOT allow exhaust fumes to enter a confined area application. through windows, doors, vents or other openings.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100558 - 3500W WIRELESS START GENERATOR WARNING CAUTION Spark from removed spark plug wire can result in fire or Improper treatment or use of the generator can damage it, electrical shock. shorten its life or void the warranty.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100558 - 3500W WIRELESS START GENERATOR Fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Labels

    IMPORTANT SAFETY INSTRUCTIONS 100558 - 3500W WIRELESS START GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 8: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100558 - 3500W WIRELESS START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100558 - 3500W WIRELESS START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quick Start Label Symbols

    2mm safe margin; to be printed on white substrate This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    CONTROLS AND FEATURES 100558 - 3500W WIRELESS START GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 4.7 gal. (17.8 L) 8.

  • Page 12: Control Panel

    CONTROLS AND FEATURES 100558 - 3500W WIRELESS START GENERATOR Control Panel 1. Ignition Switch – Used to START or STOP the generator. RECEPTACLES 2. Battery Switch – Enables/disables starting electrically. 120V AC, 30A Locking (NEMA L5-30R) 3. Intelligauge – Four mode digital meter for displaying...

  • Page 13: Intelligauge

    CONTROLS AND FEATURES 100558 - 3500W WIRELESS START GENERATOR Intelligauge Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. The LCD displays each mode by pressing the button below the display. MODE BUTTON MODE DESCRIPTION Output voltage of the generator.

  • Page 14: Wireless Remote Control

    (6) times. The RCM controls the Auto-Choke during each party responsible for compliance could void the user’s attempt to start. If the generator does not start, call Champion authority to operate the equipment. Customer Care team for assistance at 1-877-338-0999.

  • Page 15: Tools Needed

    CONTROLS AND FEATURES 100558 - 3500W WIRELESS START GENERATOR Parts Included Accessories Oil Funnel ................1 Remote Key Fob ..............1 Assembly Parts Wheels 8 in. (20.3 cm) Never Flat Wheel (A) ........2 Roll Pin (B)................ 2 Large R-clip (C) ..............2 Engine Vibration Mounts Support Leg with Vibration Mounts (D) ......

  • Page 16: Assembly

    ASSEMBLY 100558 - 3500W WIRELESS START GENERATOR ASSEMBLY Install the Wheel Kit Your generator requires some assembly. This unit ships from CAUTION our factory without oil. It must be properly serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use.

  • Page 17: Connect The Battery

    ASSEMBLY 100558 - 3500W WIRELESS START GENERATOR Add Engine Oil Install the Handle 1. Place the handle (G) inside the mounting channel on the CAUTION frame. 2. Secure the handle to the frame using an short pin (H). DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount...

  • Page 18: Add Fuel

    ASSEMBLY 100558 - 3500W WIRELESS START GENERATOR Add Fuel NOTICE Use clean, fresh, regular unleaded gasoline with a minimum Once oil has been added, a visual check should show oil octane rating of 85 and an ethanol content of 10% or less by about 1-2 threads from running out of the fill hole.

  • Page 19: Grounding

    OPERATION 100558 - 3500W WIRELESS START GENERATOR Grounding CAUTION Your generator must be properly connected to an appropriate Use unleaded gasoline with a minimum octane rating of 85 ground to help prevent electric shock. and an ethanol content of 10% or less by volume.

  • Page 20: Surge Protection

    OPERATION 100558 - 3500W WIRELESS START GENERATOR Starting the Engine next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. 1. Make certain the generator is on a flat, level surface.
  • Page 21 OPERATION 100558 - 3500W WIRELESS START GENERATOR 3. Press and release the “START” button on the remote CAUTION control. DO NOT hold the button down, only press the button once. The engine will attempt to start six times. If the ignition switch is held down in the “START” position longer than 5 seconds it could damage the starter.

  • Page 22: Battery

    OPERATION 100558 - 3500W WIRELESS START GENERATOR 6. Do not over-choke. As soon as engine starts, move the NOTICE choke to the “RUN” position over a 2-5 second duration. If the engine starts but does not continue to run make certain that the generator is on a flat, level surface.

  • Page 23: Do Not Overload Generator

    OPERATION 100558 - 3500W WIRELESS START GENERATOR 5. Plug in and turn on the next item. WARNING 6. Allow the engine to stabilize. Connecting a generator to your electric utility company’s 7. Repeat steps 5-6 for each additional item. power lines or to another power source may be against the law.

  • Page 24: Maintenance

    MAINTENANCE 100558 - 3500W WIRELESS START GENERATOR Manual Stop NOTICE 1. Turn off and unplug all electrical connected loads. Never If the engine will not be used for a period of two (2) weeks or start or stop the generator with electrical devices plugged longer, please see the Storage section for proper engine and in or turned on.

  • Page 25: Changing The Engine Oil

    MAINTENANCE 100558 - 3500W WIRELESS START GENERATOR Changing the Engine Oil Change oil when the engine is warm. Refer to the oil SPARK PLUG GAP specification to select the proper grade for your operating environment. 1. Remove the oil drain bolt and washer with a 10 mm socket (not included) and extension.

  • Page 26: Adjusting The Governor

    MAINTENANCE 100558 - 3500W WIRELESS START GENERATOR Charge the Battery CAUTION For a generator equipped with batteries for electric starting, Failure to clean the spark arrestor will result in degraded proper battery maintenance and storage should be followed. engine performance.

  • Page 27: Storage

    STORAGE 100558 - 3500W WIRELESS START GENERATOR Mid Term Storage (30 days – 1 year) EVERY 100 HOURS OR ANNUALLY Gasoline in the tank has a maximum shelf life of up to 1 year Change oil with the addition of a properly formulated fuel stabilizer and Clean/adjust spark plug stored in a cool, dry place.

  • Page 28: Long Term Storage (Over 1 Year)

    STORAGE 100558 - 3500W WIRELESS START GENERATOR 10. Clean the generator according to Cleaning the Generator. 11. Store the generator in a cool, dry place out of direct sunlight. Long Term Storage (over 1 year) For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline.

  • Page 29: Specifications

    SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR SPECIFICATIONS NOTICE Temperature will affect engine oil and engine performance. Generator Specifications Change the type of engine oil used based on the Generator Model ........

  • Page 30: Parts Diagram

    SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Parts Diagram...

  • Page 31: Parts List

    SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 × 12, Washer 34 100010439-0001 100011261-0002 Black Zinc Ø6.5 × 2 × Ø25, Black 100095516-0001 Panel Assembly Flange Bolt M6 × 25,...
  • Page 32 SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Part Number Description Qty. Vibration Mount, 71 100020986-0001 Support 1 Vibration Mount, 72 100021000-0001 Support 2 73 100011261-0004 Flange Bolt M6 × 12 Mounting Plate 100021068 Support Assembly Flange Bolt M8 × 16,...

  • Page 33: Engine Parts Diagram

    SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Engine Parts Diagram...

  • Page 34: Engine Parts List

    SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 × 16, 39 100011452-0003 Lock Nut M6, Flange 100011264-0003 GB5789 40 100007111 Air Guide, Lower Cylinder Head Flange Bolt M6 × 12,...
  • Page 35 SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Part Number Description Qty. Sealing Ring, 79 100010113 Ø5.2 × 1.9 80 100007975 Governor Shaft 81 100011223-0001 Flange Bolt M6 × 32 82 100010547 Dowel Pin Ø8 × 8 83 100096311 Motor 84 100005138 Clamp Ø9.5 ×...

  • Page 36: Wiring Diagram

    SPECIFICATIONS 100558 - 3500W WIRELESS START GENERATOR Wiring Diagram...

  • Page 37: Troubleshooting

    TROUBLESHOOTING 100558 - 3500W WIRELESS START GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level. Generator will not start.
  • Page 38 To register your product for warranty and FREE lifetime call center beyond the manufacturer’s control. technical support please visit: – Problems caused by parts that are not original Champion Power https://www.championpowerequipment.com/register Equipment parts. To complete registration you will need to include a copy of the When applicable, this warranty does not apply to products used for purchase receipt as proof of original purchase.
  • Page 39 United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2018 small off-road engine (SORE) and engine powered equipment.
  • Page 40 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 41 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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