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Related Manuals for Ametek Ripple NX600-1000-5
Summary of Contents for Ametek Ripple NX600-1000-5
- Page 1 Ripple NX Safety and Quick Start Ripple NX600-1000-5 Manual Ripple NX1000-1000-5 Ripple NX1000-1000-10 RippleSource NX5 RippleSource NX10 Version: 1.0, 15-May 2023 Replaces: Filename: Quick Start and Safetyl-Ripple NX-E-V1.0 en Print date: 15 June 2023...
- Page 2 4153 Reinach BL1 Switzerland Phone: +41 61 204 41 11 Fax: +41 61 204 41 00 URL : www.ametek-cts.com Copyright © 2023 AMETEK CTS GmbH All rights reserved. Specifications subject to change. Safety and Quick Start Manual V 1.0 2 / 57...
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Page 3: Table Of Contents
AMETEK CTS Ripple NX Introduction and intended use ........................ 5 Technical Specifications .......................... 6 Models and Options ..............................7 Scope of supply ................................8 2.2.1 Ripple NX system ................................ 8 2.2.2 Connection Box Power CBP 1000-1000-2 ........................9 RippleSource NX ............................... 10 2.3.1... - Page 4 AMETEK CTS Ripple NX Regulation parameters and frequency selective measurement................. 54 Error Code ............................... 55 10.1 Type of errors ................................55 10.2 Error Codes ................................55 10.3 Info codes and text ..............................56 Safety and Quick Start Manual V 1.0...
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Page 5: Introduction And Intended Use
AMETEK CTS Ripple NX Introduction and intended use The Ripple NX is used to perform a ripple test on devices e.g., high voltage components for electric vehicles (battery, inverter, DC-DC converter, on-board charger, etc.), high power devices for airplanes and others. -
Page 6: Technical Specifications
AMETEK CTS Ripple NX Technical Specifications Safety and Quick Start Manual V 1.0 6 / 57... -
Page 7: Models And Options
Models and Options Model Description Ripple NX600-1000-5-208 Fully integrated ripple generator consisting of: RippleSource NX5 (5kVA, dual range, 160 Vp / 63 Ap and 80 Vp / 126 Ap), RippleCoupler NX600-1000 (600 A, 1000 VDC, incl. coupling transformers, 10 mF shunt capacitor with pre-/discharge circuit, measuring unit), connection box CBP-1000-1000 (1000 A, 1000 VDC) and connection cables (RippleCoupler NX to CBP, 3 meter);... -
Page 8: Scope Of Supply
AMETEK CTS Ripple NX Option Description CBP 2-1000-1000-10m Connection box power for Ripple NX, max. 1000 VDC and 1000 A, robust aluminum hous- ing, temperature range -20 to + 80°C, measuring voltage connection with fuse, 10m cable length CBP 2-1000-1000-3m Connection box power for Ripple NX, max. -
Page 9: Connection Box Power Cbp 1000-1000-2
AMETEK CTS Ripple NX Part No. Part Picture RJ45 cable (CBLA TPC 8xAWG27 5m 1004402 300V GY 2CON MM RJ I 1:1) Cleaning tissue 111268 USB Stick 111563 Connector CEE 5P 32A or 105796 Connector CEE 5P 63A 105797 Power mains cable (country specific) 2.2.2... -
Page 10: Ripplesource Nx
AMETEK CTS Ripple NX RippleSource NX 2.3.1 Front Side Figure 1 Front view of RippleSource NX RippleSource NX control unit with touch panel (see below for details) Main switch Wheels with brakes Safety and Quick Start Manual V 1.0 10 / 57... -
Page 11: Rear Side
AMETEK CTS Ripple NX RippleSource NX control unit details Figure 2 Front view of control unit RippleSource NX Touch panel for local control and status information for remote control. TEST ON button and indicator WHITE TEST ON button is inactive, no test can be... - Page 12 AMETEK CTS Ripple NX Output (+) and (-) Connector Stäubli 14.0048C1 Matching plug Stäubli 15.0645C1 Do not connect output (+) or (-) to ground or earth. Otherwise, the amplifier output would be short circuited. The outputs are differential and not potential free.
- Page 13 AMETEK CTS Ripple NX Emergency switch, MASTER, control input for the emergency circuit (see chapter Emergency Stop Cir- cuit4.2.1.1). Operates the input circuit breaker and disconnects the instrument from mains when open. The RippleCoupler NX is usually connected to the RippleSource NX emergency switch SLAVE connector.
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Page 14: Ripplecoupler Nx
AMETEK CTS Ripple NX RippleCoupler NX 2.4.1 Front Side Figure 4 Front view RippleCoupler NX RippleCoupler NX control unit with indicators (see below for details) Lockable front door with access to connection panel (see below for details) Note: the door is monitored by a door contact. If the door is opened, the TEST ON is deactivated... - Page 15 AMETEK CTS Ripple NX Indicator for the interlock circuit (see chapter 4.2.1.2 for details) CLOSED Interlock circuit is closed, and ripple generator can be used OPEN Interlock circuit is open, and the ripple gener- ator is in safety mode (coupling capacitor dis- charged, transformers short-circuited and ext.
- Page 16 AMETEK CTS Ripple NX RippleCoupler NX connection panel details Figure 6 Overview RippleCoupler NX connection panel and protective cover Voltage test points, used to check the presence of voltage at the DC IN and OUT1 / OUT 2 terminals. A voltage tester with a rated voltage of 1000VDC or more must be used to check the voltage.
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Page 17: Rear Side
NX and cannot be removed In case of damage to the black or red connection cables, do not replace or repair the cables on your own. Contact AMETEK CTS service center for support. System power, mains connector and switch (see chapter 3.2.6 for details) SYS.LINK input, communication interface to connect the RippleCoupler NX to a SYS.LINK controller (i.e.,... - Page 18 AMETEK CTS Ripple NX Emergency switch, MASTER, control input for the emergency circuit (see chapter Emergency Stop Cir- cuit4.2.1.1). Operates the input circuit breaker and disconnects the instrument from mains when open. The RippleCoupler NX is usually connected to the RippleSource NX emergency switch SLAVE connector.
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Page 19: Connection Box Power
AMETEK CTS Ripple NX Connection Box Power Figure 8 Connection Box Power CBP, protective cover and accessories Voltage test points, used to check the presence of voltage at the DC IN and OUT1 / OUT 2 terminals. A voltage tester with a rated voltage of 1000VDC or more must be used to check the voltage. -
Page 20: Equipment Installation Recommendation
AMETEK CTS Ripple NX Equipment installation recommendation Unpacking Inspect the packaging and the units for any possible shipping damage immediately upon receipt. If damage is evident, notify the carrier. DO NOT return an instrument to the factory without prior approval. Do not destroy the packing container until the unit has been inspected for damage in shipment. -
Page 21: Installation
AMETEK CTS Ripple NX By forklift: 1. Slide the forks from the side of the rack. Pay attention to stay between the wheels by adjust- ing the distance between the forks to 2. Lift the rack from the wooden platform... -
Page 22: Airflow
AMETEK CTS Ripple NX 3.2.3 Airflow Figure 12 Airflow and distance to wall 3.2.4 Tightening Torque Use a torque wrench to tighten the screws. See below table for recommended standard torque if not otherwise specified. CAUTION When tightening a screw, use a torque wrench to apply the correct amount of force. Adjust the wrench to the desired setting and turn it until it clicks. - Page 23 AMETEK CTS Ripple NX Figure 13 Transport configuration for earth cable Central earth point for the RippleCoupler NX internal wiring. Do not untighten screw at this point. Only for internal wiring of rack. Earthing point for connection to external protective earth point Grounding is an essential safety feature that protects personnel from electrical shock and equipment from damage due to electrical faults.
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Page 24: Power Requirements
AMETEK CTS Ripple NX Figure 14 Earthing connections Recommended minimum cross section of earthing cable: 25mm2 CAUTION 3.2.6 Power Requirements Do not connect other mains voltage than specified. Incorrect voltage can damage the unit. CAUTION Do not pull on the cable to disconnect it from the device. Always grip the connector firmly and pull straight out to avoid damaging the cable or the device. - Page 25 AMETEK CTS Ripple NX Model Mains Volage Nominal current Input connector RippleSource NX5-400 400 V ± 10 % / 50 – 60 Hz 20 A 32 A CEE Earth pin position: 6h RippleSource NX5-480 208 V ± 10 % / 50 – 60 Hz...
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Page 26: Cabling Of Racks
AMETEK CTS Ripple NX 3.2.7 Cabling of racks Figure 15 Overview inter-wiring of racks Figure 16 Picture of inter-wiring of racks RippleSource NX RippleCoupler NX Cable / Connector EMERGENCY SWITCH Emergency stop button MASTER EMERGENCY SWITCH EMERGENCY SWITCH Emergency master-slave cable... -
Page 27: Overview Of Connections To Source And Eut
AMETEK CTS Ripple NX 3.2.8 Overview of connections to source and EUT Figure 17 General setup The output of the external source is connected to the RippleCoupler NX source inputs by high voltage cables (not included in the scope of supply). The Connection Box Power CBP is connected to the RippleCoupler NX with the included cables (4x power cable and 1x measurement cable). -
Page 28: 3.2.10 Cabling Of External Source
AMETEK CTS Ripple NX Mounting instructions Start with the cable “OUT 2 HV (-)” Pass the cable from the bottom of the rack through the whole in the bottom plate Slip the cable strain relief piece over the cable and insert it in the cap rail. -
Page 29: 3.2.11 Cabling Of Eut
AMETEK CTS Ripple NX 3.2.11 Cabling of EUT Always check the absence of voltage before removing the protective cover inside the connection box CBP. CAUTION To RippleCoupler NX To EUT Figure 20 connection box power CBP Mounting instructions Pass the connection cables of the EUT through the cable fittings. -
Page 30: Equipment Operation Indication
AMETEK CTS Ripple NX Equipment operation indication Identification, description and use from operating controls in all mode The devices can be identified by the nameplate sticker on the back panels. Check chapter 8 for details about the use of the Ripple NX. - Page 31 AMETEK CTS Ripple NX 4.2.1.2 Interlock The interlock must be closed to enable the output. Use either the delivered INTERLOCK termi- nator or other external switch. CAUTION Safety circuits and warning lamps are located at each end of the Sys Link. Each End of the Sys.Link is terminated with an adapter.
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Page 32: Warning Lamp
AMETEK CTS Ripple NX 4.2.2 Warning Lamp The safety warning lamp does not reflect the status of the applied voltage from the external source. It only shows the status of the Ripple NX. CAUTION The warning lamp offers a voltage free contact that indicates the status of the generator system. -
Page 33: Safety And Warning Label On The Device
AMETEK CTS Ripple NX Safety and warning label on the device Please take note of the following explanations of the symbols used to achieve the optimum benefit from this manual and to ensure safety during operation of the equipment. This symbol warns of a potential risk of shock hazard. The symbol on an instrument show that that it can source 1000 volts or more, including the combined effect of normal and com- mon mode voltages. - Page 34 AMETEK CTS Ripple NX Symbols Reference Number Symbol Description IEC 60417-5031 (2002-10) Direct current Alternating current IEC 60417-5032 (2002-10) Both direct and alternating current IEC 60417-5033 (2002-10) Three-phase alternating current IEC 60417-5032-1 (2002-10) Earth (ground) TERMINAL IEC 60417-5017 (2006-08) Protective conductor terminal...
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Page 35: Safety
AMETEK CTS Ripple NX Safety Safety Aspects Take all precautions to ensure your personal safety. Pay special attention to safety and operation details! Responsibility of the operator These operating instructions form an essential part of the equipment and must always be available to the operator. The user must obey all safety instructions and warnings. -
Page 36: Qualification Of Personnel
Neither AMETEK CTS GmbH, nor any of the subsidiary sales organizations can accept any responsibility for personnel, ma- terial or inconsequential injury, loss or damage that results from improper use of the equipment and accessories. -
Page 37: Standard Safety Procedure
AMETEK CTS Ripple NX Standard safety procedure The user must follow this standard safety procedure before connecting cables and/or changing the setup and must always check the absence of voltage before removing the protective cover in the Rip- pleCoupler NX and the Connection Box CBP. -
Page 38: Maintenance, Adjustments, Replacement Of Parts
EM TEST and TESEQ devices can be returned to AMETEK CTS in Switzerland or to their agency for adequate disposal. Alternatively, the equipment can be handed over to a specialized enterprise for disposal of electronic devices. -
Page 39: Consumable Material
AMETEK CTS Ripple NX Consumable material 6.3.1 Fuses Dangerous voltage might be present and accessible when the back, side or front panel are opened. Below procedure must be followed. WARNING RippleSource NX – Internal Circuit Breakers Figure 21 Location of the automatic circuit breaker in the RippleSource NX... - Page 40 A deactivated circuit breaker has the switch in the bottom position and a red indicator showing. In case of a deactivated circuit breaker, do not use the RippleSource NX. Contact AMETEK CTS service center. Safety and Quick Start Manual V 1.0...
- Page 41 AMETEK CTS Ripple NX RippleSource NX – Auxiliary Outputs Figure 22 Location of the fuse for the auxiliary output Fuse type 30 A slow blow, 230 V Procedure for the replacement of the fuse Make sure the TEST ON button of the RippleSource NX is disactivated...
- Page 42 AMETEK CTS Ripple NX RippleCoupler NX Figure 23 Location of the output fuses on the RippleCoupler NX Note: the Ripple NX is delivered without fuses mounted. The fuses must be matched to the EUT and within the limits of the RippleCoupler NX maximum current.
- Page 43 AMETEK CTS Ripple NX Connection Box Power Figure 24 Location of the fuses in the CBP Fuse LittleFuse SPXV 001 Procedure to exchange the output fuses Follow the Standard Safety Procedure in chapter 5.6. Open the CBP metallic top cover with a Philips screwdriver.
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Page 44: Protective Covers
AMETEK CTS Ripple NX Protective covers 6.3.2 Do not remove the side, front or back panel of the RippleSource NX and RippleCoupler NX. Dangerous voltage might be present. No serviceable parts inside. WARNING Available replacement parts: Part No. Part Picture... -
Page 45: Calibration And Verification
AMETEK CTS Ripple NX Calibration and Verification Calibration should be performed regularly based on the user’s internal policy. AMETEK CTS recommends calibration every year. Verification must be performed, according to the applicable standard, regularly. Consult the applicable standard for details about regular verification. -
Page 46: Firmware Update
AMETEK CTS Ripple NX Firmware Update Procedure for a firmware update by memory stick Safe the firmware “RippleNX.usp” on the root directory of the memory stick Start the Ripple NX and wait until the start-up is finished Connect the memory stick to the USB connector on the back of the RippleSource NX Click on “HOME”... -
Page 47: Periodical Check
DC voltage. Therefore, the ca- problem with the pre-charge circuit. pacitor was properly pre-charged. Measure Vcap voltage. Contact AMETEK CTS GmbH ser- Check Vcap voltage measurement. vice. Discharge the capacitor through the Vcap is not zero. This means that Vcap shows zero. -
Page 48: Support And Service
Ripple NX Support and Service If you have any questions or concerns about the safety of our products, please do not hesitate to contact our support team at the following address: AMETEK CTS GmbH Sternenhofstrasse 15 4153 Reinach BL Switzerland... -
Page 49: Risk Mitigation
AMETEK CTS Ripple NX Risk Mitigation Safety and Quick Start Manual V 1.0 49 / 57... -
Page 50: Quick Start Guide
AMETEK CTS Ripple NX Quick Start Guide 8.1.1 Switch on procedure Step Function Remark Close the interlock circuit (close all doors, contactors etc.) Press TEST ON Contacts at primary of coupling transformers are closed; TEST ON indicator is active; ex- ternal warning lamp switches from green to red;... -
Page 51: Front Panel Control
AMETEK CTS Ripple NX 8.1.4 Front panel control Set the main disturbance signal parameters Set the disturbance limiters Enable TEST ON of the RippleSource NX Enable TEST ON of the RippleCoupler NX Switch on the external (DC) source Charge the internal Cx decoupling capacitor... -
Page 52: Operation By The Web Access
AMETEK CTS Ripple NX 8.1.5 Operation by the web access Establish an Ethernet connection between Ripple NX and computer. The IP address of the Ripple NX and the com- puter must be in the same range. Example: Ripple NX IP address: 10.0.0.2 Computer IP address: 10.0.0.1... -
Page 53: Front Panel Control
AMETEK CTS Ripple NX Front Panel Control Main Ripple Settings HOME button to return to main screen Signal settings to define the disturbance signal: amplitude of the generated disturbance signal (in V, Vp or Vpp) frequency of the generated disturbance signal (in Hz or kHz) -
Page 54: Disturbance Limiter Settings
AMETEK CTS Ripple NX Disturbance limiter settings Sets the behavior in case a disturbance limit is reached CONTINUE the disturbance signal is maintained for the dwell time STOP the disturbance signal is stopped Set the disturbance limiter per channel. Several limiters operate in parallel. - Page 55 AMETEK CTS Ripple NX 10 Error Code 10.1 Type of errors Information and error codes and texts are displayed in the page header in a card: Additionally, error codes trigger the appearance of an error dialog which has three types: Errors are displayed with title “Error”...
- Page 56 AMETEK CTS Ripple NX Error Code Error text Comment 0x4031 Wrong regulation mode Critical 0x4035 State-machine error, impossible to finish Critical 0x4050 Coupler not ready Critical 0x4051 Coupler wrong XFMR state Critical 0x4052 Coupler answer missing Critical 0x4053 Coupler XFMR status...
- Page 57 AMETEK CTS Ripple NX Info code Info text Comment 0x0601 Regulation point unreachable 0x0602 Disturbance limit reached while running 0x0603 Calculated disturbance limit reached 0x0604 Regulation limit: Source voltage derating 0x0605 Regulation limit: Source current derating 0x0609 Unknown limit reached...