Graco TurfLiner 826059 Operation
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Graco TurfLiner 826059 Operation

Graco TurfLiner 826059 Operation

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Operation
TurfLiner
Model 826059
900 psi (6.2 MPa, 62 bar) Maximum Working Pressure
Patent pending
Read all warnings and instructions
309045
309053
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001
™
- Use with Water-Based Materials -
310928A

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Summary of Contents for Graco TurfLiner 826059

  • Page 1 - Use with Water-Based Materials - Model 826059 900 psi (6.2 MPa, 62 bar) Maximum Working Pressure Patent pending Read all warnings and instructions 309045 309053 Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001...
  • Page 2 Warning Warning The following are general warnings related to the setup, use, maintenance and repair of this equipment. Additional, more specific, warnings may be found throughout the text of this manual, where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as gasoline, solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: •...
  • Page 3 Do not alter or modify equipment. • For professional use only. • Use equipment only for its intended purpose. Call your Graco distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. •...
  • Page 4 English Français Deutsch Español Italiano Striper OFF Stencil Lever Spray gun control Prime valve Spray gun trigger lock Spray shield Pump Drain tube Suction tube Fluid filter Tip extension, 30 in. 310928A...
  • Page 5 Setup Setup Take sprayer out of box. Fold Tighten knob and secure Check engine oil level. See Fill fuel tank. See Honda handle up. handle Honda engine manual. engine manual. 310928A...
  • Page 6 Setup Assemble spray shields to Loosen knob and slide Fill wet cup with TSL to Ensure tip guard and striper spray gun outside of wheel. extend pump life SwitchTip are removed Tighten knob. 310928A...
  • Page 7 Setup Place suction tube in water Place drain tube in waste Turn prime valve down pail pail 310928A...
  • Page 8 Startup Startup Start engine. Press priming bulb (A) Move choke to closed Pull starter rope After engine starts, move repeatedly until gasoline is choke to open. Let sprayer seen in fuel return tube (B) run for 20 seconds. if engine is cold or has pre- viously run out of fuel 310928A...
  • Page 9 Startup Ensure pump is cycling. If Allow pump to prime until Turn engine OFF Prepare paint according to not, momentarily squeeze water comes out of drain specification of paint manu- gun control. tube facturer 310928A...
  • Page 10 Startup Place suction tube in paint Start engine Ensure pump is cycling. If Allow pump to prime until not, momentarily squeeze paint comes out of drain spray gun control. tube 310928A...
  • Page 11 Startup Turn prime valve horizontal Move drain tube to paint Loosen knob Remove spray gun from pail holder 310928A...
  • Page 12 Startup Point spray gun into waste pail. Squeeze spray gun trigger. Release spray gun trigger when paint comes out of spray gun. 310928A...
  • Page 13 Spraying Spraying Insert seat and OneSeal Screw tip guard assembly Return spray gun to holder Place trigger guard in front onto SwitchTip end. Insert onto gun. Hand tighten. of nut on gun holder. seat and OneSeal into tip Tighten knob. guard.
  • Page 14 Spraying Adjust spray shields for desired line width Grasp shield with one hand Slide shield to desired posi- and squeeze spring arms tion and release spring with the other hand 310928A...
  • Page 15 Spraying Squeeze spray gun control Adjust gun height so paint and push striper forward to spray strikes shields 1/4 in. spray a test stripe from bottom of shields Loosen knob Slide spray gun up or down 310928A...
  • Page 16 Spraying Spray a Test Stripe Spray a test stripe before spraying the actual field 310928A...
  • Page 17 Spraying Stencil Spraying Loosen knob Remove gun from holder Lift stencil plate up and Trigger spray gun over sten- rotate right. This increases cil pattern engine speed which engages pump. 310928A...
  • Page 18 Spraying Momentarily squeeze spray Return gun to holder Tighten knob gun control to release sten- cil plate and decrease engine speed 310928A...

  • Page 19: Pressure Relief

    Pressure Relief Pressure Relief Turn engine OFF Turn prime valve down Remove guard and SwitchTip 4 Trigger gun into pail to relieve pressure 310928A...
  • Page 20 Cleanup Cleanup Do Pressure Relief, page 19. Start engine Turn prime valve horizontal Hold gun against paint pail. Remove siphon tube set from Take trigger safety OFF. paint and place in water Trigger spray gun until water appears. 310928A...
  • Page 21 Cleanup ti2895a Pump Armor Move gun to water pail, Turn prime valve down and Caution: After flushing with Turn engine OFF hold gun against pail, trig- allow flushing fluid to circu- water, do not leave water in ger gun to thoroughly flush late for approximately 20 sprayer.
  • Page 22 Cleanup ti5276a Unscrew cap; remove filter. Place filter, guard and Clean filter, guard and SwitchTip in flushing fluid SwitchTip with a soft bristle brush to prevent part failure due to dried materials. Assemble parts. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.

  • Page 23: Clearing Tip Clogs

    Cleanup Clearing Tip Clogs Release trigger, put trigger Put trigger safety ON, safety ON. Rotate return SwitchTip to original SwitchTip. Take trigger position, take trigger safety safety OFF and trigger gun OFF and continue spraying. to clear the clog. 310928A...

  • Page 24: Troubleshooting

    Troubleshooting Troubleshooting PROBLEM CAUSE SOLUTION Gas engine does not start No gasoline Fill gasoline tank. Consult engine manual, sup- plied Gas engine doesn't work properly Faulty engine Consult engine manual Elevation (above 5000 ft) Carburetor needs modification. Consult engine manual. Gas engine operates, but displacement pump Dried paint, seized pump rod Service pump.

  • Page 25: Pump Removal

    Repair Repair Pump Removal Pump Installation Flush pump (23). Do Pres- Loosen two screws and Remove suction tube (27) If pin works loose, parts could sure Relief, page 19. rotate cover. Cycle pump to and hose (120). Loosen break off due to force of pumping position pump pin to be pump jam nut (12).
  • Page 26 Repair Caution: If pump locknut loos- Extend pump piston rod Install pump pin (9a). Verify Screw in pump until threads ens during operation, drive hous- fully. Apply grease to top of retainer spring (9b) is in are flush with drive housing ing threads will be damaged.
  • Page 27 Repair Install suction tube and Screw jam nut (12) up onto Fill packing nut with Graco Rotate cover; tighten hose. pump until nut stops. TSL until fluid flows onto screws Tighten jam nut by hand, top of seal. then tap 1/8 to 1/4 turn with...

  • Page 28: Engine Removal

    Repair Engine Removal Disconnect throttle cable, Remove three screws and OFF and ground wires filter assembly Remove air cleaner cover Loosen rear nut on throttle Disconnect OFF wire. cable. Slide cable out of Remove ground screw and holder. wire. 310928A...

  • Page 29: Engine Installation

    Repair Engine Removal Engine Installation Remove two screws and Remove four screws (88), Slide engine (35) in and Install shroud (8) with two shroud two screws (91) and slide install with two screws (91) screws (102) engine (35) back to remove and four screws (88) 310928A...
  • Page 30 Repair Engine Installation Install filter assembly with Connect throttle cable, OFF three screws and ground wires Install ground wire and Install air cleaner cover Slide cable into holder. screw. Connect OFF wire. If new engine is installed, Tighten rear nut on throttle do Engine RPM Adjust- cable.
  • Page 31 Repair Drive Housing Removal Do Pump Removal, page Remove three screws (41) Remove two screws (102) Remove four screws (89) and filter (40) and shroud (8) and drive housing (20) 310928A...
  • Page 32 Repair Drive Housing Installation Caution: Crankshaft and gear Install supplied grease in Install drive housing (20) Install shroud (8) with two may stick to grease between back of drive housing with four screws (89) screws (102) drive housing and clutch hous- ing.

  • Page 33: Clutch Housing Removal

    Repair Clutch Housing Removal Install filter (40) with three Do Pump Installation, Do Pump Removal, page Remove four screws (88). screws (41) page 25 25 and Drive Housing Remove four screws (89). Removal, page 31 Slide clutch housing (37) forward and remove. 310928A...
  • Page 34 Repair Clutch Housing Installation Caution: Do not run engine Slide clutch housing (37) Do Drive Housing Instal- unless connected to striper. Cen- into engine. Install four lation, page 32 and Pump trifugal force will damage clutch screws (89). Install four Installation, page 25 shoes and engine case.
  • Page 35 Repair Prime Valve Removal Relieve pressure, page 19. Remove pin and prime Remove valve base (16) valve handle and prime valve (15). 310928A...
  • Page 36 Repair Prime Valve Installation Apply grease to rear of Install prime valve (15). Install prime valve handle prime valve. Apply thread Torque prime valve 130 - 150 (85) and pin (6) as shown sealant to prime valve in-lb. Install valve base (16). threads.
  • Page 37 Repair Engine RPM Adjustments Low Speed (Idle) Remove cover Install tachometer lead to Turn prime valve down Start engine spark plug 310928A...

  • Page 38: High Speed

    Repair High Speed Adjust idle adjustment Turn prime valve horizontal Set Throttle Override: Adjust idle adjustment screw until RPM is 4400 to (pump stalls). Pump must Lift stencil plate up and screw until RPM is 5700 to 4600 contain fluid (water/paint) rotate right.
  • Page 39 Repair 310928A...
  • Page 40 Parts Parts 310928A...
  • Page 41 Parts Part Description 119550 SPACER, round, .120 ID 195426 STEM, deflector 243993 HOSE, drain 114026 CLIP, hose 244353 HOSE, suction, female, black 187651 STRAINER, 3/4-16 unf 115492 SCREW, mach, slot hex wash hd 119544 WIRE, engine ground 243954 HOSE, coupled, 3/16 in.x 25 ft 245676 HANDLE 198895 PLATE, lever, pivot 15E864 PLATE, lever, pivot...
  • Page 42 310928A...
  • Page 43 Part Description 287582 COVER, field lazer 162453 NIPPLE, 1/4 npsm x 1/4 npt 195150 NUT, jam, pump 195175 PIN, straight, headless 243221 ROD, connecting, includes 13 243219 GEAR, combination 243218 SHAFT, crank 243220 HOUSING, drive, includes 10, 33, 34, 106 246426 PUMP, displacement, includes 13 115764 FITTING, elbow, 90 115492 SCREW, mach, slot hex wash hd...
  • Page 44 Part Description 111600 PIN, grooved 162453 FITTING, (1/4 npsm x 1/4 npt) 287545 KIT, repair, prime valve 224807 BASE, valve 246384 FILTER, fluid, 60 mesh, original equipment 246425 30 mesh 246382 100 mesh 246383 200 mesh 15E830 MANIFOLD, filter 119525 SCREW, thread-forming 100840 ELBOW 187625 HANDLE, valve, drain 287003 HOSE, cpld, 1/4 (f) x 11 in.
  • Page 45 Part Description 246506 GUN, spray, SG3 287453 BRACKET, support, extension 243161 GUARD, RAC 5 287528 KIT, spray shield Includes 108a - 108g 108a 15F142 GUIDE, wire, right shield 108b 287494 BAR, guide shield 108c 15F007 GUIDE, shield 108d 15F016 SHIELD, guide 108e 100056 NUT, jam, hex 108f 15F143 GUIDE, wire, left shield...

  • Page 46: Spray Tip Selection

    Spray Tip Selection Spray Tip Selection Line Width Spray Tip 2 in. LL5217 4 - 8 in. and Stenciling LL5421 8 - 12 in. LL5627 Technical Data Idle RPM......4400 to 4600 High Speed RPM .

  • Page 47: Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
  • Page 48 Warranty TO PLACE AN ORDER, contact your Graco distributor, or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

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