Graco TurfLiner 826059 Operation
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Graco TurfLiner 826059 Operation

Graco TurfLiner 826059 Operation

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Operation
TurfLiner
Model 826059
900 psi (6.2 MPa, 62 bar) Maximum Working Pressure
Patent pending
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Related Manuals
309045
309053
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001
™
- Use with Water-Based Materials -
ti6166a
310928D

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Summary of Contents for Graco TurfLiner 826059

  • Page 1 Patent pending Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Related Manuals 309045 309053 ti6166a Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is registered to I.S. EN ISO 9001...
  • Page 2 Warning Warning The following are general warnings related to the setup, use, maintenance and repair of this equipment. Additional, more specific, warnings may be found throughout the text of this manual, where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as gasoline, solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: •...
  • Page 3 Do not alter or modify equipment. • For professional use only. • Use equipment only for its intended purpose. Call your Graco distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. •...
  • Page 4 SPRAY PRIME ti6171a English Français Deutsch Español Italiano Striper OFF Stencil Lever Spray gun control Prime valve Spray gun trigger lock Spray shield Pump Drain tube Suction tube Fluid filter Tip extension, 30 in. 310928D...
  • Page 5 Setup Setup (cold) ti5707a ti5699a ti5722a ti5694a Take sprayer out of box. Fold Tighten knob and secure Check engine oil level. See Fill fuel tank. See Honda handle up. handle Honda engine manual. engine manual. 310928D...
  • Page 6 Setup ti6085a ti6087a ti6073a ti5942a ti6082a ti6086a Assemble spray shields to Loosen knob and slide Fill wet cup with TSL to Ensure tip guard and striper spray gun outside of wheel. extend pump life SwitchTip are removed Tighten knob. 310928D...
  • Page 7 Setup WASTE WATER ti5701a ti6117a ti6084a Place suction tube in water Place drain tube in waste Turn prime valve down pail pail 310928D...
  • Page 8 Startup Startup ti6210a ti5708a ti5705a ti5706a ti5698a Start engine. Press priming bulb (A) Move choke to closed Pull starter rope After engine starts, move repeatedly until gasoline is choke to open. Let sprayer seen in fuel return tube (B) run for 20 seconds. if engine is cold or has pre- viously run out of fuel 310928D...
  • Page 9 Startup WATER ti6048a WASTE PAINT ti6083a ti5697a ti6049a ti6047a Ensure pump is cycling. If Allow pump to prime until Turn engine OFF Prepare paint according to not, momentarily squeeze water comes out of drain specification of paint manu- gun control. tube facturer 310928D...
  • Page 10 Startup PAINT ti6048a ti5708a WASTE ti6115a WASTE ti6049a ti6047a Place suction tube in paint Start engine Ensure pump is cycling. If Allow pump to prime until not, momentarily squeeze paint comes out of drain spray gun control. tube 310928D...
  • Page 11 Startup PAINT ti6095a ti6098a ti5700a WASTE ti6116a Turn prime valve horizontal Move drain tube to paint Loosen knob Remove spray gun from pail holder 310928D...
  • Page 12 Startup WASTE ti2713b Point spray gun into waste pail. Squeeze spray gun trigger. Release spray gun trigger when paint comes out of spray gun. 310928D...
  • Page 13 Spraying Spraying ti6211a ti6081a ti6065a ti5859a ti6063a ti5941a ti5863a ti5257b Insert seat and OneSeal Screw tip guard assembly Return spray gun to holder Place trigger guard in front onto SwitchTip end. Insert onto gun. Hand tighten. of nut on gun holder. seat and OneSeal into tip Tighten knob.
  • Page 14 Spraying ti6064a ti6067a ti5874a ti5873a Adjust spray shields for desired line width Grasp shield with one hand Slide shield to desired posi- and squeeze spring arms tion and release spring with the other hand 310928D...
  • Page 15 Spraying ti5858a 1/4" ti6090a ti5693a ti6089a Squeeze spray gun control Adjust gun height so paint and push striper forward to spray strikes shields 1/4 in. spray a test stripe from bottom of shields Loosen knob Slide spray gun up or down 310928D...
  • Page 16 Spraying Spray a Test Stripe ti6123a Spray a test stripe before spraying the actual field 310928D...
  • Page 17 Spraying Stencil Spraying ti5695a ti5860a ti5862a ti5703a Loosen knob Remove gun from holder Lift stencil plate up and Trigger spray gun over sten- rotate right. This increases cil pattern engine speed which engages pump. 310928D...
  • Page 18 Spraying ti6047a ti5859a ti5863a Momentarily squeeze spray Return gun to holder Tighten knob gun control to release sten- cil plate and decrease engine speed 310928D...

  • Page 19: Pressure Relief

    Pressure Relief Pressure Relief ti6211a ti6211a ti6211a ti6211a ti5697a WASTE ti5701a ti5942a ti2713b Turn engine OFF Turn prime valve down Remove guard and SwitchTip 4 Trigger gun into pail to relieve pressure 310928D...
  • Page 20 Cleanup Cleanup ti6211a PAINT PAINT ti5700a ti6059a ti6099a WATER Do Pressure Relief, page 19. Start engine Turn prime valve horizontal Hold gun against paint pail. Remove siphon tube set from Take trigger safety OFF. paint and place in water Trigger spray gun until water appears.
  • Page 21 Cleanup ti6212a ti5697a WATER ti5701a ti6100a ti2895a Pump Armor Move gun to water pail, Turn prime valve down and Caution: After flushing with Turn engine OFF hold gun against pail, trig- allow flushing fluid to circu- water, do not leave water in ger gun to thoroughly flush late for approximately 20 sprayer.
  • Page 22 Cleanup ti5276a WATER ti5943a ti6066a WATER ti5277b Unscrew cap; remove filter. Place filter, guard and Clean filter, guard and SwitchTip in flushing fluid SwitchTip with a soft bristle brush to prevent part failure due to dried materials. Assemble parts. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.

  • Page 23: Clearing Tip Clogs

    Cleanup ti6211a ti6211a ti5868a ti5868a ti5864a ti5867a ti5866a ti5866a ti5865a ti5865a Clearing Tip Clogs Release trigger, put trigger Put trigger safety ON, safety ON. Rotate return SwitchTip to original SwitchTip. Take trigger position, take trigger safety safety OFF and trigger gun OFF and continue spraying.

  • Page 24: Troubleshooting

    Troubleshooting Troubleshooting PROBLEM CAUSE SOLUTION Gas engine does not start No gasoline Fill gasoline tank. Consult engine manual, sup- plied Gas engine doesn't work properly Faulty engine Consult engine manual Elevation (above 5000 ft) Carburetor needs modification. Consult engine manual. Gas engine operates, but displacement pump Dried paint, seized pump rod Service pump.

  • Page 25: Pump Removal

    Repair Repair ti6211a 9573A ti6137a Pump Removal Pump Installation Flush pump (23). Do Pres- Loosen two screws and Remove suction tube (27) If pin works loose, parts could sure Relief, page 19. rotate cover. Cycle pump to and hose (120). Loosen break off due to force of pumping position pump pin to be pump jam nut (12).
  • Page 26 Repair 9573A ti5916a Caution: If pump locknut loos- Extend pump piston rod Install pump pin (9a). Verify Screw in pump until threads ens during operation, drive hous- fully. Apply grease to top of retainer spring (9b) is in are flush with drive housing ing threads will be damaged.
  • Page 27 Repair ti6141a ti6140a ti6160a ti6137a Install suction tube and Screw jam nut (12) up onto Fill packing nut with Graco Rotate cover; tighten hose. pump until nut stops. TSL until fluid flows onto screws Tighten jam nut by hand, top of seal.

  • Page 28: Engine Removal

    Repair ti6127a ti6155a ti6158a ti6154a Engine Removal Disconnect throttle cable, Remove three screws and OFF and ground wires filter assembly Remove air cleaner cover Loosen rear nut on throttle Disconnect OFF wire. cable. Slide cable out of Remove ground screw and holder.

  • Page 29: Engine Installation

    Repair ti6128a ti6128a ti6133a ti6133a Engine Removal Engine Installation Remove two screws and Remove four screws (88), Slide engine (35) in and Install shroud (8) with two shroud two screws (91) and slide install with two screws (91), screws (102) engine (35) back to remove spacer (133) and four screws (88)
  • Page 30 Repair ti6127a ti6156a ti6158a ti6154a Engine Installation Install filter assembly with Connect throttle cable, OFF three screws and ground wires Install ground wire and Install air cleaner cover Slide cable into holder. screw. Connect OFF wire. If new engine is installed, Tighten rear nut on throttle do Engine RPM Adjust- cable.
  • Page 31 Repair ti6127a ti6129a ti6128a Drive Housing Removal Do Pump Removal, Remove three screws (41) Remove two screws (102) Remove four screws (89) page 25 and filter (40) and shroud (8) and drive housing (20) 310928D...
  • Page 32 Repair ti6129a ti6214a ti6130a ti6128a Drive Housing Installation Caution: Crankshaft and gear Install supplied grease in Install drive housing (20) Install shroud (8) with two may stick to grease between back of drive housing with four screws (89) screws (102) drive housing and clutch hous- ing.

  • Page 33: Clutch Housing Removal

    Repair ti6127a ti6131a Clutch Housing Removal Install filter (40) with three Do Pump Installation, Do Pump Removal, page Remove four screws (88). screws (41) page 25 25 and Drive Housing Remove four screws (89). Removal, page 31 Slide clutch housing (37) forward and remove.
  • Page 34 Repair ti6131a Clutch Housing Installation Caution: Do not run engine Slide clutch housing (37) Do Drive Housing Instal- unless connected to striper. Cen- into engine. Install four lation, page 32 and Pump trifugal force will damage clutch screws (89). Install four Installation, page 25 shoes and engine case.
  • Page 35 Repair ti6211a ti6134a ti6161a Prime Valve Removal Relieve pressure, page 19. Remove pin and prime Remove valve base (16) valve handle and prime valve (15). 310928D...
  • Page 36 Repair ti6162a ti6134a Prime Valve Installation Apply grease to rear of Install prime valve (15). Install prime valve handle prime valve. Apply thread Torque prime valve 130 - 150 (85) and pin (6) as shown sealant to prime valve in-lb. Install valve base (16). threads.
  • Page 37 Repair Engine RPM Adjustments ti5708a ti6155a ti5701a Low Speed (Idle) Remove cover Install tachometer lead to Turn prime valve down Start engine spark plug 310928D...

  • Page 38: High Speed

    Repair ti5695a ti5700a ti6164a ti6165a High Speed Adjust idle adjustment Turn prime valve horizontal Set Throttle Override: Adjust idle adjustment screw until RPM is 4400 to (pump stalls). Pump must Lift stencil plate up and screw until RPM is 5700 to 4600 contain fluid (water/paint) rotate right.
  • Page 39 Repair 310928D...
  • Page 40 Parts Parts ti6167a 310928D...
  • Page 41 Parts Part Description 119550 SPACER, round,.120 ID 195426 STEM, deflector 243993 HOSE, drain 114026 CLIP, hose 244353 HOSE, suction, female, black 187651 STRAINER, 3/4-16 unf 115492 SCREW, mach, slot hex wash hd 119544 WIRE, engine ground 243954 HOSE, coupled, 3/16 in.x 25 ft 245676 HANDLE 198895 PLATE, lever, pivot 15E864 PLATE, lever, pivot...
  • Page 42 120 ref ti5711a 310928D...
  • Page 43 Part Description 287582 COVER, field lazer 162453 NIPPLE, 1/4 npsm x 1/4 npt 195150 NUT, jam, pump 195175 PIN, straight, headless 243221 ROD, connecting, includes 13 243219 GEAR, combination 243218 SHAFT, crank 243220 HOUSING, drive, includes 10, 33, 34, 106 246426 PUMP, displacement, includes 13 115764 FITTING, elbow, 90 115492 SCREW, mach, slot hex wash hd...
  • Page 44 ti5712a Part Description 111600 PIN, grooved 162453 FITTING, (1/4 npsm x 1/4 npt) 287545 KIT, repair, prime valve 224807 BASE, valve 246384 FILTER, fluid, 60 mesh, original equipment 246425 30 mesh 246382 100 mesh 246383 200 mesh 15E830 MANIFOLD, filter 119525 SCREW, thread-forming 100840 ELBOW 187625 HANDLE, valve, drain...
  • Page 45 ref. 54 117a 117b 108g 108b 108f Part Description 246506 GUN, spray, SG3 287453 BRACKET, support, extension 108a 243161 GUARD, RAC 5 108e 249081 KIT, spray shield Includes 108a - 108g 108d 108a 15F142 GUIDE, wire, right shield 108c 108b 287494 BAR, guide shield 108c 15F007 GUIDE, shield 108h 108d 15F016 SHIELD, guide...

  • Page 46: Spray Tip Selection

    Spray Tip Selection Spray Tip Selection Line Width Spray Tip 2 in. LL5217 4 - 8 in. and Stenciling LL5421 8 - 12 in. LL5627 Technical Data Idle RPM......4400 to 4600 High Speed RPM .

  • Page 47: Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
  • Page 48 Warranty TO PLACE AN ORDER, contact your Graco distributor, or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.

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