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Summary of Contents for Rittal CW 120-M
- Page 1 Busbar machining, mobile CW 120-M 4055.800 Operating instructions...
- Page 2 Foreword Dear Customer, We thank you for choosing our Rittal product. Read these operating instructions carefully before using your new unit for the first time and retain them together with the supplied Product Control Card so they can be consulted when required.
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Page 3: Table Of Contents
Punching holes in the busbars .......... 15 Cutting busbars ............... 18 Replacing the cutting blade ..........19 Maintenance and inspection ..........21 Dismantling and disposal..........23 Contacts ................24 Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. -
Page 4: Ce Labelling
Machinery Directive 2006/42/EC and the EMC Directive 2014/30/EU. An appropriate declaration of conformity has been issued. It can be found at the end of this document, on the Rittal Homepage or accompanies the unit as separate document. -
Page 5: General Safety Instructions
– … operate the unit unattended. – … subject the unit to corrosive materials. – … deploy the unit unless the operating instructions have been read and under- stood completely. Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. - Page 6 1 CE labelling – … store or operate the unit at temperatures above 45 °C (113 °F). We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M...
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Page 8: Personal Protective Equipment
Proper usage The "Busbar machining, mobile CW 120-M" (Model No. 4055.800) is a mobile work station with several single-acting high-pressure hydraulic cylinders for bending, hole punching and cutting of copper or aluminium busbars with a max- imum width of 120 mm and a maximum thickness of 12 mm. -
Page 9: Scope Of Supply
4 Scope of supply Scope of supply Scope of supply Busbar machining, mobile CW 120-M (4055.800) Foot-operated switch Bending tool Operating instructions Tab. 1: Scope of supply Technical specifications Technical specifications Model No. and designation 4055.800 Busbar machining, mobile CW 120-M Max. -
Page 10: Available Accessories
Tab. 3: Available accessories Unit description The "Busbar machining, mobile" CW 120-M is a multifunctional work station equipped with multiple single-acting hydraulic cylinders for the bending, hole punching and cutting of busbars. The hydraulic pressure is produced by an in- tegrated radial piston pump. -
Page 11: Unit Description
ON/OFF push-button for point laser (bending) Hole cutting selection push-button Bending selection push-button Emergency stop switch Busbar cutting unit Busbar bending and hole punching unit Protective hood Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. - Page 12 Door for removing the copper scraps Electric switch cabinet Extendible mains plug (230 V) Rotary and lockable rollers Handle Extendible limit stop Lock for limit stop We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M...
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Page 13: Commissioning
Please note the maximum weights that may be lifted by persons. It may be necessary to use lifting gear. Do not stand below the lifted unit. Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. - Page 14 If the emergency stop was activated via the foot-operated switch: release the foot-operated switch by pressing the blue silicone cover at the side (see fig. 4). We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M...
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Page 15: Bending Busbars
Bending busbars Legend Locking screw for tools in the load piston Bending die Electronic angle shutdown switch Setting screw for bending bracket Angle scale Plug Socket Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. - Page 16 Close the protective hood. We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M...
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Page 17: Punching Holes In The Busbars
The punched holes can have the following maximum dimensions: – Round holes: Diameter from 6.6 mm to 21.5 mm – Slots: 21 mm x 18 mm (width x length) Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. - Page 18 Ensure that the correct tool combination is deployed. Wear your personal protective equipment for all work per- formed on the unit (see section 2.4 "Personal protective equipment"). We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M...
- Page 19 To switch off the unit, set the mains switch at (0). Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications.
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Page 20: Cutting Busbars
Now push the busbar through the cutting unit until the length marking is locat- ed exactly below the red laser line. The workpiece with the correct length results on the side of the limit stop. We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M... -
Page 21: Replacing The Cutting Blade
Switch off the hydraulic pump and immediately disconnect the hydraulic cou- pling (fig. 10, 2) at the cutting unit so the cutter bar remains at the bottom po- sition. Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. - Page 22 Now loosen the two M8 screws (fig. 12, 5) on the side of the cutter bar. Before removing the screws, secure the blade so it cannot fall down. We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M...
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Page 23: Maintenance And Inspection
… Check the correct functioning of the foot-operated switch. Once after 50 operating hours… … Perform a complete oil change with 3 litres HLP 46 hydraulic oil. Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. - Page 24 ... Replace the hydraulic hose. Maintenance, inspections and repairs must be performed by qualified electri- cians in accordance with the regulations valid in the associated country. We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M...
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Page 25: Dismantling And Disposal
(see section 2.4 "Per- sonal protective equipment"). The "Busbar machining, mobile" must be disposed of or recycled appropriately in accordance with the country-specific regulations. Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications. -
Page 26: Contacts
– Phone: +49(0)2772 505-9052 – E-mail: info@rittal.com – Homepage: www.rittal.com For sales or service requests, please contact your local Rittal organisation which can be found at www.rittal.com/contact. We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M... - Page 27 Notes Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications.
- Page 28 Notes We reserve the right to make technical modifications. Rittal busbar machining, mobile CW 120-M...
- Page 29 Notes Rittal busbar machining, mobile CW 120-M We reserve the right to make technical modifications.
- Page 30 ■ Climate Control ■ IT Infrastructure ■ Software & Services You can find the contact details of all Rittal companies throughout the world here. www.rittal.com/contact RITTAL GmbH & Co. KG Postfach 1662 · D-35726 Herborn Phone +49(0)2772 505-0 · Fax +49(0)2772 505-2319...
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