Aerotech Soloist HPe 200 Hardware Manual
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Aerotech Soloist HPe 200 Hardware Manual

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Soloist HPe 150/200 Hardware
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Revision: 4.08.00

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  • Page 1: Soloist Hpe 150/200 Hardware Manual

    Soloist HPe 150/200 Hardware Manual Revision: 4.08.00...
  • Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.

  • Page 3: Table Of Contents

    2.5.2. Position Synchronized Output (PSO)/Laser Firing (J205) 2.5.3. Digital Outputs 0-3 (J205) 2.5.4. Digital Inputs 0-3 (J205) 2.5.5. High-Speed Digital Inputs 4-5 (J205) 2.5.6. Analog Output 0 (J205) 2.5.7. Differential Analog Input 0 (J205) 2.6. Brake Power Supply (TB202) 2.7. RS-232 Interface (J206) www.aerotech.com...
  • Page 4 Chapter 4: -RDP Expansion Board Chapter 5: Standard Interconnection Cables 5.1. Joystick Interface 5.2. Handwheel Interface Chapter 6: Maintenance 6.1. Power Board 6.2. Control Board 6.3. Preventative Maintenance Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com...

  • Page 5: List Of Figures

    Figure 3-8: Digital Opto-Isolated Inputs Figure 3-9: Digital Inputs Connected to a Current Sourcing Device Figure 3-10: Digital Inputs Connected to a Current Sinking Device Figure 3-11: Digital Opto-Isolated Outputs (-IO Board) Figure 3-12: Digital Outputs Connected in Current Sourcing Mode www.aerotech.com...
  • Page 6 Two Axis Joystick Interface (to the Aux I/O and I/O Board) Figure 5-4: Handwheel Interconnection (to Aux I/O) Figure 5-5: Handwheel Interconnection (to Aux I/O via a BBA32 Module) Figure 6-1: Power Board Assembly Figure 6-2: Control Board Assembly www.aerotech.com...

  • Page 7: List Of Tables

    Table 2-2: Ferrite Noise Suppression Part Numbers Table 2-3: Motor Power Output Connections Table 2-4: Wire Colors for Aerotech Supplied Cables (Brushless)  Table 2-5: Wire Colors for Aerotech Supplied Cables (DC Brush)   Table 2-6: Wire Colors for Aerotech Supplied Cables (Stepper)    Table 2-7:...
  • Page 8 Resolver Test Points Table 5-1: Standard Interconnection Cables Table 5-2: Cable Part Numbers Table 6-1: LED Description Table 6-2: Fuse Information Table 6-3: Control Board Jumper Configuration  Table 6-4: Control Board Fuse Information  Table 6-5: LED Description Table 6-6: Preventative Maintenance www.aerotech.com...

  • Page 9: Eu Declaration Of Conformity

    Declaration of Conformity Soloist HPe 150/200 EU Declaration of Conformity Manufacturer Aerotech, Inc. Address 101 Zeta Drive Pittsburgh, PA 15238-2811 Product Soloist HPe 150/200 Model/Types This is to certify that the aforementioned product is in accordance with the applicable requirements of the...

  • Page 10: Agency Approvals

    U8 17 01 68995 023 Standards: CAN/CSA-C22.2 No. 61010-1:2012; UL 61010-1:2012 Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates. Type the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech certificates. www.aerotech.com...

  • Page 11: Safety Procedures And Warnings

    N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release.
  • Page 12 4. Do not expose this product to environments or conditions outside of the listed specifications. Exceeding environmental or operating specifications can cause damage to the equipment. 5. Operators must be trained before operating this equipment. 6. All service and maintenance must be performed by qualified personnel. www.aerotech.com...

  • Page 13: Quick Installation Guide

    Section 2.2. Motor Output Connections Motor Feedback Section 2.3. Motor Feedback Connections (J207) Ethernet / USB No Section / Standard Connection Control Supply Section 2.1.1. Control Supply Connections Motor Supply Section 2.1.2. Motor Supply Connections Additional I/O User / Application dependent www.aerotech.com...
  • Page 14 Soloist HPe 150/200 Quick Installation Guide This page intentionally left blank. www.aerotech.com...

  • Page 15: Chapter 1: Introduction

    Soloist HPe 150/200 Chapter 1: Introduction Aerotech’s Soloist HPe 150/200  (High Power PWM) network digital drive is a high performance amplifier. The drive provides deterministic behavior, auto-identification, and easy software setup. The Soloist HPe 150/200’s high performance double precision floating point DSP controls the digital PID and current loops.

  • Page 16: Table 1-1: Feature Summary

    Programmable encoder multiplier up to x16384 (x65,536 after quadrature); -MXH supports single/dual axis PSO and real-time encoder quadrature output PSO Options (Section 3.2.) -DUALPSO Two axis Position Synchronized Output (PSO) -PSONC Normally closed PSO output (default normally open); requires I/O option Chapter 1 www.aerotech.com...

  • Page 17: Table 1-3: Ordering Options (Continued)

    Refer to the Help file. Locked drive; firmware and calibration data on the drive cannot be modified by the user after the product leaves Aerotech; the drive must be returned to Aerotech if -LCK firmware/calibration updates are required;...

  • Page 18: Figure 1-2: Functional Diagram

    Soloist HPe 150/200 Introduction The following block diagram shows a connection summary. For detailed connection information, refer to Chapter 2 and Chapter 3. Figure 1-2: Functional Diagram Chapter 1 www.aerotech.com...

  • Page 19: Drive And Software Compatibility

    Drives that list a specific version number in the Last Software Version column will not be supported after the listed version. Table 1-5: Drive and Software Compatibility Drive Type Firmware Revision First Software Version Last Software Version 2.51 Current www.aerotech.com Chapter 1...

  • Page 20: Electrical Specifications

    Power stage bias supply under voltage Optical and transformer isolation between control and power Isolation stages. (1) AC input voltage and load dependent.  (2) Dependent on total output power: efficiency increases with increasing output power. Chapter 1 www.aerotech.com...

  • Page 21: System Power Requirements

    Ploss = 3 * I(rms)^2 * R(line-line)/2 Pin = SUM ( Pout + Ploss ) / EfficiencyFactor DC Brush Motor Pout [W] = Torque [N·m] * Angular velocity[rad/sec] Ploss = I(rms)^2 * R Pin = SUM ( Pout + Ploss ) / EfficiencyFactor www.aerotech.com Chapter 1...

  • Page 22: Mechanical Design

    25 mm (1") of free air space. A space of 100 mm (4") should be allowed along the front of the unit for cable connections. Figure 1-3: Dimensions Table 1-7: Physical Specifications Weight Standard 11.06 kg (24.4 lb) w/ -IO option 11.46 kg (25.28 lb) w/ -RDP option 11.46 kg (25.28 lb) Chapter 1 www.aerotech.com...

  • Page 23: Environmental Specifications

    Maximum relative humidity is 80% for temperatures up to 31°C. Decreasing Humidity linearly to 50% relative humidity at 40°C. Non condensing. Altitude Up to 2000 meters. Pollution Pollution degree 2 (normally only non-conductive pollution). Indoor use only. www.aerotech.com Chapter 1...
  • Page 24 Soloist HPe 150/200 Introduction This page intentionally left blank. Chapter 1 www.aerotech.com...

  • Page 25: Chapter 2: Installation And Configuration

    Neutral if an external 2 A time-delay fuse is used. Although the control power supply contains an internal filter, an additional external filter located as close as possible to the Soloist HPe 150/200 may be required for CE compliance (Aerotech recommends Schaffner FN2080).

  • Page 26: Motor Supply Connections

    W A R N I N G : Do not operate the Soloist HPe 150/200 without the safety ground connection in place. W A R N I N G : Do not operate the Soloist HPe 150/200 without proper branch protection. Figure 2-2: Motor Bus Input Connections Chapter 2 www.aerotech.com...

  • Page 27: Minimizing Conducted, Radiated, And System Noise

    EMC testing must be conducted on the final product configuration. Ferrite beads can be used on the motor leads to reduce the effects of PWM noise. Table 2-2: Ferrite Noise Suppression Part Numbers Wire Size Aerotech P/N Third Party P/N 13.3 mm (#6 AWG) #2643626502 Elna Fair-Rite Products 8.3 mm...

  • Page 28: Motor Output Connections

    13.3 mm (#6 AWG) ØA Phase A Motor Lead 13.3 mm (#6 AWG) ØB Phase B Motor Lead 13.3 mm (#6 AWG) ØC Phase C Motor Lead 13.3 mm (#6 AWG) Earth Ground to Motor (required for safety) Chapter 2 www.aerotech.com...

  • Page 29: Brushless Motor Connections

    Refer to Section 2.2.1.1. for powered motor phasing or Section 2.2.1.2. for unpowered motor and feedback phasing. N O T E :  If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required. www.aerotech.com Chapter 2...

  • Page 30: Powered Motor Phasing

    Soloist HPe 150/200 Installation and Configuration 2.2.1.1. Powered Motor Phasing Refer to the Motor Phasing Calculator in the Configuration Manager for motor, Hall, and encoder phasing. Figure 2-4: Encoder and Hall Signal Diagnostics Chapter 2 www.aerotech.com...

  • Page 31: Unpowered Motor And Feedback Phasing

    With the designations of the motor and Hall leads of a third party motor determined, the motor can now be connected to an Aerotech system. Connect motor lead A to motor connector A, motor lead B to motor connector B, and motor lead C to motor connector C. Hall leads should also be connected to their respective feedback connector pins (Hall A lead to the Hall A feedback pin, Hall B to Hall B, and Hall C to Hall C).

  • Page 32: Dc Brush Motor Connections

    Red & Orange Yellow & Blue Black Yellow & Blue (1) Wire Color Set #1 is the typical Aerotech wire set used by Aerotech. (2) “&” (Red & Orange) indicates two wires; “ / ” (Green/White) indicates a single wire Chapter 2 www.aerotech.com...

  • Page 33: Dc Brush Motor Phasing

    Connect the motor lead from the negative lead of the voltmeter to the ØC motor terminal on the Soloist HPe 150/200. N O T E : If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required.

  • Page 34: Stepper Motor Connections

    Green/Yellow & Shield Black Brown Yellow White White & Red (1) Wire Color Set #1 is the typical Aerotech wire set used by Aerotech. (2) “&” (Red & Orange) indicates two wires; “ / ” (Green/White) indicates a single wire Chapter 2 www.aerotech.com...

  • Page 35: Stepper Motor Phasing

    Figure 2-10: Clockwise Motor Rotation N O T E : If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required. N O T E :  After the motor has been phased, use the ReverseMotionDirection parameter to change the dir- ection of “positive”...

  • Page 36: Motor Feedback Connections (J207)

    Input Counterclockwise End of Travel Limit Input Brake Output + Output Table 2-8: Mating Connector Part Numbers for the Motor Feedback Connector (J207) Mating Connector Aerotech P/N Third Party P/N 25-Pin D-Connector ECK00101 FCI DB25P064TXLF Backshell ECK00656 Amphenol 17E-1726-2 Chapter 2...

  • Page 37: Encoder Interface (J207)

    Absolute Encoder Interface Clock - Output Encoder Marker Reference Pulse + Input Absolute Encoder Interface Clock + Output Encoder Cosine + Input Encoder Cosine - Input Encoder Sine + Input Encoder Sine - Input Signal Common for Encoder www.aerotech.com Chapter 2...

  • Page 38: Line Driver Encoder (Standard)

    An analog encoder is used with the -MXH option (refer to Section 2.3.1.3. for more information). Table 2-10: Encoder Specifications Specification Value Encoder Frequency 10 MHz maximum (25 nsec minimum edge separation) x4 Quadrature Decoding 40 million counts/sec Figure 2-11: Line Driver Encoder Interface (J207) Chapter 2 www.aerotech.com...

  • Page 39: Absolute Encoder Interface (J207)

    Refer to the Help file for information on how to set up your EnDat or Resolute absolute encoder parameters. The encoder interface pinout is indicated in Section 2.3.1. Figure 2-12: Serial Data Stream Interface www.aerotech.com Chapter 2...

  • Page 40: Analog Encoder Interface

    Analog Encoder Phasing Reference Diagram N O T E : The input amplitude is measured peak to peak for any encoder signal (sin, sin-n, cos, cos-n) relative to signal common. These signals have a typical offset voltage of 2V to 2.5V. Chapter 2 www.aerotech.com...

  • Page 41: Figure 2-14: Analog Encoder Interface (J207)

    Installation and Configuration Soloist HPe 150/200 Figure 2-14: Analog Encoder Interface (J207) www.aerotech.com Chapter 2...

  • Page 42: Encoder Phasing

    Figure 2-15: Encoder Phasing Reference Diagram (Standard) N O T E :  Encoder manufacturers may refer to the encoder signals as A, B, and Z. The proper phase rela- tionship between signals is shown in Figure 2-15. Chapter 2 www.aerotech.com...

  • Page 43: Figure 2-16: Position Feedback In The Diagnostic Display

    Installation and Configuration Soloist HPe 150/200 Figure 2-16: Position Feedback in the Diagnostic Display www.aerotech.com Chapter 2...

  • Page 44: Hall-Effect Interface (J207)

    +5V Power for Encoder (500 mA max) Output Hall-Effect Sensor B (brushless motors only) Input Hall-Effect Sensor A (brushless motors only) Input Hall-Effect Sensor C (brushless motors only) Input Signal Common for Encoder Figure 2-17: Hall-Effect Inputs (J207) Chapter 2 www.aerotech.com...

  • Page 45: Thermistor Interface (J207)

    The nominal trip value of the sensor is 1k Ohm. Table 2-13: Thermistor Interface Pin on the Motor Feedback Connector (J207) Pin# Description In/Out/Bi Motor Over Temperature Thermistor Input Figure 2-18: Thermistor Interface Input (J207) www.aerotech.com Chapter 2...

  • Page 46: Encoder Fault Interface (J207)

    Table 2-14: Encoder Fault Interface Pin on the Motor Feedback Connector (J207) Pin# Description In/Out/Bi Encoder Fault Input Input Figure 2-19: Encoder Fault Interface Input (J207) Chapter 2 www.aerotech.com...

  • Page 47: End Of Travel Limit Input Interface (J207)

    End of Travel Limit Input Interface Pins on the Motor Feedback Connector (J207) Pin# Description In/Out/Bi Clockwise End of Travel Limit Input +5V Power for Limit Switches (500 mA max) Output Signal Common for Limit Switches Home Switch Input Input Counterclockwise End of Travel Limit Input www.aerotech.com Chapter 2...

  • Page 48: Figure 2-21: End Of Travel Limit Interface Input (J207)

    Soloist HPe 150/200 Installation and Configuration Figure 2-21: End of Travel Limit Interface Input (J207) Chapter 2 www.aerotech.com...

  • Page 49: End Of Travel Limit Phasing

    CW and CCW inputs at the motor feedback connector. The logic level of the EOT limit inputs may be viewed in the Diagnostic Display (shown in Figure 2-22). Figure 2-22: Limit Input Diagnostic Display www.aerotech.com Chapter 2...

  • Page 50: Brake Output (J207)

    Refer to Section 3.1. for more information on using the brake output with the mechanical relay. Table 2-16: Brake Output Pins on the Motor Feedback Connector (J207) Pin# Description In/Out/Bi Brake Output - Output Brake Output + Output Chapter 2 www.aerotech.com...

  • Page 51: Emergency Stop Sense Input (Tb201)

    Table 2-17. These devices are applied across the switched coil to suppress transient voltages. Table 2-17: Electrical Noise Suppression Devices Device Aerotech P/N Third Party P/N RC (.1uf / 200 ohm) Network EIC00240 Electrocube RG1782-8 Varistor EID00160...

  • Page 52: Typical Estop Interface

    The external relay must be sized based on the number of the Soloist HPe 150/200s connected and the peak current rating of each drive. Figure 2-24: Typical Emergency Stop Circuit Table 2-19: Typical ESTOP Relay Ratings Aerotech P/N Third Party P/N HPe 150 Sprecher & Schuh CA6-115C-xx-xxx HPe 200 Sprecher & Schuh CA6-115C-xx-xxx Chapter 2 www.aerotech.com...

  • Page 53: Auxiliary I/O Connector (J205)

    Section 2.5.2. Table 2-21: Mating Connector Part Numbers for the Auxiliary I/O Connector (J205) Mating Connector Aerotech P/N Third Party P/N Connector ECK01259 Kycon K86-AA-26P Backshell ECK01022 Amphenol 17E-1725-2 NOTE: These items are provided as a set under the Aerotech P/N: MCK-26HDD-CE. www.aerotech.com Chapter 2...

  • Page 54: Auxiliary Encoder Channel (J205)

    Auxiliary Cosine+ Bidirectional Auxiliary Cosine- Bidirectional +5 Volt (500 mA max) Output Auxiliary Marker- / PSO output Bidirectional Auxiliary Marker+ / PSO output Bidirectional Common (+5 Volt User Supply, 500 mA max) (2) For PSO, see Section 2.5.2. Chapter 2 www.aerotech.com...

  • Page 55: Figure 2-25: Auxiliary Encoder Channel (J205)

    Installation and Configuration Soloist HPe 150/200 Figure 2-25: Auxiliary Encoder Channel (J205) www.aerotech.com Chapter 2...

  • Page 56: Position Synchronized Output (Pso)/Laser Firing (J205)

    N O T E :  When using the MRK± signals with single-ended systems, do not connect MRK+ or MRK- to GROUND (GND). Table 2-25: PSO Output Pins on the Auxiliary I/O Connector (J205) Pin# Description In/Out/Bi Auxiliary Marker- / PSO output Bidirectional Auxiliary Marker+ / PSO output Bidirectional Analog Common Chapter 2 www.aerotech.com...

  • Page 57: Figure 2-26: Pso Interface

    Installation and Configuration Soloist HPe 150/200 Figure 2-26: PSO Interface www.aerotech.com Chapter 2...

  • Page 58: Digital Outputs 0-3 (J205)

    Output Off (High Impedance State) Table 2-27: Port 0 Digital Output Pins on the Auxiliary I/O Connector (J205) Pin# Description In/Out/Bi Digital Output 0 Output Digital Output 1 Output Digital Output 2 Output Output Common Digital Output 3 Output Chapter 2 www.aerotech.com...

  • Page 59: Figure 2-27: Digital Outputs Connected In Current Sourcing Mode (J205)

    Soloist HPe 150/200 N O T E : Outputs must be connected as all sourcing or all sinking. Figure 2-27: Digital Outputs Connected in Current Sourcing Mode (J205) Figure 2-28: Digital Outputs Connected in Current Sinking Mode (J205) www.aerotech.com Chapter 2...

  • Page 60: Digital Inputs 0-3 (J205)

    Port 0 Digital Input Pins on the Auxiliary I/O Connector (J205) Pin# Description In/Out/Bi Digital Input 0 / CCW EOT Input Input Digital Input 1 / CW EOT Input Input Input Common Digital Input 2 / Home Input Input Digital Input 3 Input (1) Software configured option Chapter 2 www.aerotech.com...

  • Page 61: Figure 2-29: Digital Inputs Connected In Current Sourcing Mode (J205)

    N O T E : Each bank of 8 Inputs must be connected in the all sourcing or all sinking configuration. Figure 2-29: Digital Inputs Connected in Current Sourcing Mode (J205) Figure 2-30: Digital Inputs Connected in Current Sinking Mode (J205) www.aerotech.com Chapter 2...

  • Page 62: High-Speed Digital Inputs 4-5 (J205)

    Input Voltage Jumper Configuration Jumper Setting Description 24 V operation (High Speed Input 5) 5 V operation (High Speed Input 5) 24 V operation (High Speed Input 4) 5 V operation(High Speed Input 4) (1) Default Figure 2-31: High-Speed User Inputs (J205) Chapter 2 www.aerotech.com...

  • Page 63: Analog Output 0 (J205)

    Output Current 5 mA Resolution (bits) 16 bits Resolution (volts) 305 µV Table 2-34: Analog Output Pins on the Auxiliary I/O Connector (J205) Pin# Description In/Out/Bi Analog Output 0 Output Analog Common Figure 2-32: Analog Output 0 (J205) www.aerotech.com Chapter 2...

  • Page 64: Differential Analog Input 0 (J205)

    1. Signals outside of this range may damage the input Table 2-36: Analog Input Pins on the Auxiliary I/O Connector (J205) Pin# Description In/Out/Bi Analog Input 0 + (Differential) Input Analog Input 0- (Differential) Input Analog Common Figure 2-33: Analog Input 0 (J205) Chapter 2 www.aerotech.com...

  • Page 65: Brake Power Supply (Tb202)

    Brake Power Supply (-) Input Table 2-39: Mating Connector Part Numbers for the Brake Power Supply Connector (TB202) Tightening Wire Size: Torque (Nm) Description Aerotech P/N Phoenix P/N AWG [mm 2-Pin Terminal Block ECK01250 1803578 0.22 - 0.25 0.14 - 1.5 [26-16] www.aerotech.com...

  • Page 66: Figure 2-34: Brake Connected To J207

    24 VDC brake connected to TB202. The user must connect J207 pin 13 to J207 pin 25. In this case, J207 would function as an interlock to prevent the brake from releasing if the Motor Feedback connector is not connected. Figure 2-35: Brake Connected to TB202 Chapter 2 www.aerotech.com...

  • Page 67: Interface (J206)

    Input Reserved Input Reserved (1) Total user +5 V power is limited to 500 mA. Table 2-41: RS-232 Port Connector Mating Connector (J206) Mating Connector Aerotech P/N Third Party P/N 9-Pin D-Connector ECK00137 FCI# DE09P064TXLF Backshell ECK01021 Amphenol 17E-1724-2 Figure 2-36: RS-232 Interface (J206) www.aerotech.com...

  • Page 68: Extshunt Option (Tb101)

    It must be properly enclosed and shielded to avoid risk of fire and operator shock. Table 2-42: -EXTSHUNT Component Information Component Description Aerotech P/N 50 Ω (min), 300 W Recommended Shunt Resistor ECR01039 Vishay/Dale: RBEF030050R00KFBVT 8 A S.B. (3 AG)

  • Page 69: Table 2-43: Maximum Additional Storage Energy

    (W) time between deceleration events (s) CYCLE Equation 5:    hysteresis voltage of regeneration circuit (V) [10 V, Typical] Additional useful equations: 1 lb·ft = 1.356 N·m 1 rad/s = 9.55 rpm www.aerotech.com Chapter 2...

  • Page 70: Pc Configuration And Operation Information

    Soloist HPe 150/200 Installation and Configuration 2.9. PC Configuration and Operation Information For additional information about PC configuration, hardware requirements, programming, utilities, and system operation refer to the Soloist Help file. Chapter 2 www.aerotech.com...

  • Page 71: Chapter 3: -I/O Expansion Board

    PSO Output Active Low, High Z during reset 1-2, 3-4 Switch Brake + 5-6, 7-8 Switch Brake - Relay Only (1) default Table 3-2: -IO Option Board Fuse Information  Fuse Description Size Aerotech P/N Manufacturer's P/N +5 VDC User Power 3 A, resettable EIF01001 Raychem RGE300 www.aerotech.com Chapter 3...

  • Page 72: Relay Connector (Tb301)

    Output (1) For JP3 jumper configuration, refer to Table 1-1. Table 3-5: Mating Connector Part Numbers for the Relay Connector (TB301) Wire Size: Description Aerotech P/N Phoenix P/N AWG [mm 3-Pin Terminal Block ECK01449 1881338 0.5 - 0.080 [20-28] The configuration of JP3...

  • Page 73: Figure 3-2: Brake Connected To J207

    Otherwise, the user must connect J207 pin 13 to J207 pin 25. In this case, J207 would function as an interlock to prevent the Brake from releasing if the Motor Feedback connector is not connected. Figure 3-3: Brake Connected to TB301 www.aerotech.com Chapter 3...

  • Page 74: Pso Output Interface (Tb302)

    PSO Output Output Opto-Isolator Common Input Table 3-8: Mating Connector Pin Numbers for the PSO Output Connector (TB302) Wire Size: Description Aerotech P/N Phoenix P/N AWG [mm 3-Pin Terminal Block ECK01449 1881338 0.5 - 0.080 [20-28] Table 3-9: PSO Output Polarity Settings for JP2...

  • Page 75: Analog Outputs (Tb303)

    Output Analog Output 3 Output Table 3-13: Mating Connector Part Numbers for the Analog Output Connector (TB303) Wire Size: AWG [mm Type Aerotech P/N Phoenix P/N 4-Pin Terminal Block ECK01293 1881341 20-28 [0.5- 0.080] Figure 3-6: Analog Output Connector (TB303) www.aerotech.com...

  • Page 76: Analog Inputs (Tb304)

    Inverting Analog Input 3 Input Table 3-16: Analog Input Mating Connector Part Numbers for the Analog Input Connector (TB304) Wire Size: mm [AWG] Aerotech P/N Phoenix P/N 10-Pin Terminal Block ECK01294 1881406 0.5-0.080 [20-28] Figure 3-7: Analog Input Typical Connection (TB304) Chapter 3 www.aerotech.com...

  • Page 77: User Power (Tb305, Tb306)

    Internal +5 Volt Power Supply (0.5 A max) W A R N I N G : Opto-isolated inputs and outputs should not be powered by the user output power. Doing so would compromise the isolation provided by the opto-isolator. www.aerotech.com Chapter 3...

  • Page 78: Opto In Connecter (Digital Inputs) (Tb305, Tb306)

    Digital Input 7 (Optically-Isolated) Input Internal +5 Volt Power Supply (0.5 A max) Table 3-22: Mating Connector Part Numbers for the Opto In Connector (TB305/TB306) Wire Size: mm [AWG] Aerotech P/N Phoenix P/N 10-Pin Terminal Block ECK01294 1881406 0.5-0.080 [20-28] Chapter 3...

  • Page 79: Figure 3-8: Digital Opto-Isolated Inputs

    -IO Expansion Board Soloist HPe 150/200 Figure 3-8: Digital Opto-Isolated Inputs www.aerotech.com Chapter 3...

  • Page 80: Figure 3-9: Digital Inputs Connected To A Current Sourcing Device

    N O T E : Each bank of 8 Inputs must be connected in the all sourcing or all sinking configuration. Figure 3-9: Digital Inputs Connected to a Current Sourcing Device Figure 3-10: Digital Inputs Connected to a Current Sinking Device Chapter 3 www.aerotech.com...

  • Page 81: Opto Out Connector (Digital Outputs) (Tb307, Tb308)

    It is important that the diode be installed correctly (normally reversed biased). Refer to Figure 3-13 for an example of a current sinking output with diode suppression and Figure 3- for an example of a current sourcing output with diode suppression. www.aerotech.com Chapter 3...
  • Page 82 Digital Output 5 (Optically-Isolated) Output Digital Output 6 (Optically-Isolated) Output Digital Output 7 (Optically-Isolated) Output Table 3-26: Mating Connector for the Opto Out Connector (TB307/TB308) Wire Size: mm [AWG] Aerotech P/N Phoenix P/N 10-Pin Terminal Block ECK01294 1881406 0.5-0.080 [20-28] Chapter 3 www.aerotech.com...

  • Page 83: Figure 3-11: Digital Opto-Isolated Outputs (-Io Board)

    -IO Expansion Board Soloist HPe 150/200 Figure 3-11: Digital Opto-Isolated Outputs (-IO Board) www.aerotech.com Chapter 3...

  • Page 84: Figure 3-12: Digital Outputs Connected In Current Sourcing Mode

    Soloist HPe 150/200 -IO Expansion Board Figure 3-12: Digital Outputs Connected in Current Sourcing Mode Figure 3-13: Digital Outputs Connected in Current Sinking Mode Chapter 3 www.aerotech.com...

  • Page 85: Chapter 4: -Rdp Expansion Board

    D A N G E R : Always disconnect the Mains power connection before opening the Soloist HPe 150/200 chassis. Figure 4-1: -RDP Option Board Table 4-1: -RDP Expansion Board Jumper Configuration Jumper Setting Description Resolver (default) Inductosyn Resolver (default) Inductosyn www.aerotech.com Chapter 4...
  • Page 86 Encoder Emulation Cosine - (optional) Output ENC MRK+ Encoder Emulation Marker + (optional) Output ENC MRK- Encoder Emulation Marker - (optional) Output Table 4-3: Resolver Mating Connector 15-Pin Male D-style Aerotech P/N Third Party P/N Connector ECK01287 Amphenol 17EHD-015P-AA000 Backshell ECK01021 Amphenol 17E-1724-2 Chapter 4 www.aerotech.com...
  • Page 87 -RDP Expansion Board Soloist HPe 150/200 Figure 4-2: Resolver/Inductosyn Recommended Wiring Figure 4-3: Resolver Inputs www.aerotech.com Chapter 4...
  • Page 88 Sine Input Channel 1 TP11 Cosine Input Channel 1 Reference Signal Channel 1 TP13 Resolver Channel 1 Error TP20 Sine Input Channel 2 TP21 Cosine Input Channel 2 TP22 Reference Signal Channel 2 TP23 Resolver Channel 2 Error Chapter 4 www.aerotech.com...

  • Page 89: Chapter 5: Standard Interconnection Cables

    Accessories Soloist HPe 150/200 Chapter 5: Standard Interconnection Cables N O T E : A complete list of Aerotech cables can be found on the website at http://www.aerotechmotioncontrol.com/manuals/index.aspx. Table 5-1: Standard Interconnection Cables Cable Part # Description Joystick Section 5.1.

  • Page 90: Joystick Interface

    Accessories 5.1. Joystick Interface Aerotech joysticks JI (NEMA12 (IP54) rated) and JBV are powered from 5V and have a nominal 2.5V output in the center detent position. Three buttons are used to select axis pairs and speed ranges. An optional interlock signal is used to indicate to the controller that the joystick is present.
  • Page 91 Accessories Soloist HPe 150/200 Figure 5-2: Two Axis Joystick Interface (to the Aux I/O of two drives) www.aerotech.com Chapter 5...
  • Page 92 Two Axis Joystick Interface (to the Aux I/O and I/O Board) Table 5-2: Cable Part Numbers Part # Cable Description UPC # C22769-XX JSXT-FLY 26HD-15DU-MAX300DM SOLOISTHPE DUAL AXIS 630B2276-9 C227610-XX JSXT-26HD-15DU-MAX300DM SOLOISTHPE SINGLE AXIS 630B2276-10 C227611-XX JSXT-26HD 26HD-15DU-MAX300DM SOLOISTHPE DUAL AXIS 630B2276-11 Chapter 5 www.aerotech.com...

  • Page 93: Handwheel Interface

    Soloist HPe 150/200 5.2. Handwheel Interface A handwheel (such as the Aerotech HW-xxx-xx) can be used to manually control axis position. The handwheel must provide 5V differential quadrature signals to the Soloist HPe 150/200. A handwheel can be connected to the Aux I/O as shown in...
  • Page 94 Soloist HPe 150/200 Accessories This page intentionally left blank. Chapter 5 www.aerotech.com...

  • Page 95: Chapter 6: Maintenance

    Turns green to indicate that the axis is in position. * If the power light flashes continuously and the unit does not operate, there is too much current draw from the 5V power supply or the control supply voltage level is low. www.aerotech.com Chapter 6...

  • Page 96: Power Board

    D A N G E R : Always disconnect the Mains power connection before opening the Soloist HPe 150/200 chassis. Figure 6-1: Power Board Assembly Table 6-2: Fuse Information Fuse Description Size Aerotech P/N Manufacturer's P/N External Shunt Fuse 8 A S.B. (3 AG) EIF00109 Littelfuse 0313008.HXP (-EXTSHUNT Option) Fan Fuse 3 A Pico EIF01016 Littelfuse 0263003.MXL...

  • Page 97: Control Board

    Table 6-3: Control Board Jumper Configuration  Jumper Setting Description Watchdog enabled Watchdog disabled 24 V operation (High Speed Input 5) 5 V operation (High Speed Input 5) 24 V operation (High Speed Input 4) 5 V operation(High Speed Input 4) (1) Default www.aerotech.com Chapter 6...
  • Page 98 Soloist HPe 150/200 Maintenance Table 6-4: Control Board Fuse Information  Fuse Description Size Aerotech P/N Manufacturer's P/N Radial Lead Resettable Fuse 3 A EIF01001 Littelfuse RGEF300 Surface Mount Fuse .05 A EIF01028 Raychem MICROSMD005F-2 Surface Mount Fuse .05 A EIF01028 Raychem MICROSMD005F-2 Surface Mount Fuse .05 A...

  • Page 99: Preventative Maintenance

    The electrical power must be disconnected from the Soloist HPe 150/200 while cleaning. Do not allow cleaning substances or other fluids to enter the Soloist HPe 150/200 or to get on to any of the connectors. Avoid cleaning labels to prevent removing the label information. www.aerotech.com Chapter 6...
  • Page 100 Soloist HPe 150/200 Maintenance This page intentionally left blank. Chapter 6 www.aerotech.com...

  • Page 101: Appendix A: Warranty And Field Service

    Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s...
  • Page 102 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...

  • Page 103: Appendix B: Revision History

    Section 3.6. Opto In Connecter (Digital Inputs) (TB305, TB306) Section 3.7. Opto Out Connector (Digital Outputs) (TB307, TB308) 4.06.00 4.05.00 4.04.00 Revision changes have been archived. If you need a copy of this revision, contact Aerotech 4.03.00 Global Technical Support. 4.02.00 4.01.00 4.00.00...
  • Page 104 Soloist HPe 150/200 Revision History This page intentionally left blank. Appendix B www.aerotech.com...

  • Page 105: Index

    Analog Output 1 Connector Analog Output 1 Connector Pin Assignment DC Brush Motor Connections Analog Outputs (I/O Board) DC Brush Motor Phasing Auxiliary Encoder Channel 54-55 Declaration of Conformity Auxiliary Encoder Channel Pin Assignment 54,56 Digital Input Connector Pin Assignment 60,78 www.aerotech.com...
  • Page 106 End Of Travel Limit Input Interface (J207) Installation and Configuration End of Travel Limit Input Interface Pin Assignment Isolation End of Travel Limit Interface Input End Of Travel Limit Phasing J205 53,53-54,56,58-64 EnDat absolute encoder J206 EnDat Encoder Interface J207 36-39,41,44-48,50,66,73 www.aerotech.com...
  • Page 107 RS-422 Line Driver Encoder (Standard) PC Configuration and Operation Information serial data stream Peak Output Current specifications Single Axis Joystick Interface Pollution solid state brake control relay Position Feedback in the Diagnostic Display Standard Features Position Synchronized Output (PSO)/Laser Firing 56 www.aerotech.com...
  • Page 108 Thermistor Interface Input two-axis joystick Two Axis Joystick Interface Typical Emergency Stop Circuit Typical ESTOP Interface unit separation unit weight Unpowered Motor and Feedback Phasing User Common Connector Pin Assignment User Power User Power Supply specifications Voltage and Current Specifications www.aerotech.com...

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