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Aerotech Soloist HPe 50 Hardware Manual

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Soloist HPe
50/75/100 Hardware Manual
Revision: 4.09.00

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  • Page 1: Soloist Hpe 50/75/100 Hardware Manual

    Soloist HPe 50/75/100 Hardware Manual Revision: 4.09.00...
  • Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.

  • Page 3: Table Of Contents

    Table of Contents Soloist HPe 50/75/100 Table of Contents Soloist HPe 50/75/100 Hardware Manual Table of Contents List of Figures List of Tables EU Declaration of Conformity Agency Approvals Safety Procedures and Warnings Quick Installation Guide Chapter 1: Introduction 1.1. Drive and Software Compatibility 1.2.
  • Page 4 Soloist HPe 50/75/100 Table of Contents 2.8. -EXTSHUNT Option (TB101) 2.9. PC Configuration and Operation Information Chapter 3: -I/O Expansion Board 3.1. Relay Connector (TB301) 3.2. PSO Output Interface (TB302) 3.3. Analog Outputs (TB303) 3.4. Analog Inputs (TB304) 3.5. User Power (TB305, TB306) 3.6.

  • Page 5: List Of Figures

    Brake Connected to J207 Figure 2-35: Brake Connected to TB202 Figure 2-36: RS-232 Interface (J206) Figure 3-1: Soloist HPe 50/75/100 with -IO Option Board Figure 3-2: Brake Connected to J207 Figure 3-3: Brake Connected to TB301 Figure 3-4: PSO Output Sources Current Figure 3-5: PSO Output Sinks Current...
  • Page 6 Soloist HPe 50/75/100 Table of Contents Figure 3-13: Digital Outputs Connected in Current Sinking Mode Figure 4-1: -RDP Option Board Figure 4-2: Resolver/Inductosyn Recommended Wiring Figure 4-3: Resolver Inputs Figure 4-4: Encoder Emulation Outputs Figure 5-1: Single Axis Joystick Interface (to Aux I/O)

  • Page 7: List Of Tables

    Table 2-2: Ferrite Noise Suppression Part Numbers Table 2-3: Motor Power Output Connections Table 2-4: Wire Colors for Aerotech Supplied Cables (Brushless)  Table 2-5: Wire Colors for Aerotech Supplied Cables (DC Brush)   Table 2-6: Wire Colors for Aerotech Supplied Cables (Stepper)   ...
  • Page 8 Soloist HPe 50/75/100 Table of Contents Table 3-2: -IO Option Board Fuse Information  Table 3-3: Voltage and Current Specifications (TB301) Table 3-4: Relay Connector Pinout (TB301) Table 3-5: Mating Connector Part Numbers for the Relay Connector (TB301) Table 3-6: -IO Expansion Board Brake Jumper Configuration ...

  • Page 9: Eu Declaration Of Conformity

    Declaration of Conformity Soloist HPe 50/75/100 EU Declaration of Conformity Manufacturer Aerotech, Inc. Address 101 Zeta Drive Pittsburgh, PA 15238-2811 Product Soloist HPe 50/75/100 Model/Types This is to certify that the aforementioned product is in accordance with the applicable requirements of the...

  • Page 10: Agency Approvals

    U8 17 01 68995 023 Standards: CAN/CSA-C22.2 No. 61010-1:2012; UL 61010-1:2012 Visit https://www.tuev-sued.de/product-testing/certificates to view Aerotech's TÜV SÜD certificates. Type the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech certificates. www.aerotech.com...

  • Page 11: Safety Procedures And Warnings

    This manual tells you how to carefully and correctly use and operate the Soloist HPe 50/75/100. Read all parts of this manual before you install or operate the Soloist HPe 50/75/100 or before you do maintenance to your system. To prevent injury to you and damage to the equipment, obey the precautions in this manual.
  • Page 12 Soloist HPe 50/75/100 Electrical Safety W A R N I N G :  To minimize the possibility of electrical shock, bodily injury or death the following precautions must be followed. 1. If the product is used in a manner not specified by the manufacturer, the protection provided by the product can be impaired and result in damage, shock, injury, or death.

  • Page 13: Quick Installation Guide

    Quick Installation Guide Soloist HPe 50/75/100 Quick Installation Guide This chapter describes the order in which connections and settings should typically be made to the Soloist HPe 50/75/100. If a custom interconnection drawing was created for your system (look for a line item on your Sales Order under the heading “Integration”), that drawing can be found on your installation device.
  • Page 14 Soloist HPe 50/75/100 Quick Installation Guide This page intentionally left blank. www.aerotech.com...

  • Page 15: Chapter 1: Introduction

    Soloist HPe 50/75/100 Chapter 1: Introduction Aerotech’s Soloist HPe 50/75/100  (High Power PWM) network digital drive is a high performance amplifier. The drive provides deterministic behavior, auto-identification, and easy software setup. The Soloist HPe 50/75/100’s high performance double precision floating point DSP controls the digital PID and current loops.

  • Page 16: Table 1-1: Feature Summary

    Soloist HPe 50/75/100 Introduction Table 1-1: Feature Summary Standard Features 85 - 240 VAC control supply inputs Section 2.1.1. 240 VAC (max) motor supply inputs Section 2.1.2. Primary quadrature encoder input channels Section 2.3.1. Absolute Encoder support Section 2.3.1.2. Dedicated Home and Limit inputs Section 2.3.5.

  • Page 17: Table 1-3: Ordering Options (Continued)

    Refer to the Help file. Locked drive; firmware and calibration data on the drive cannot be modified by the user after the product leaves Aerotech; the drive must be returned to Aerotech if -LCK firmware/calibration updates are required;...

  • Page 18: Figure 1-2: Functional Diagram

    Soloist HPe 50/75/100 Introduction The following block diagram shows a connection summary. For detailed connection information, refer to Chapter 2 and Chapter 3. Figure 1-2: Functional Diagram Chapter 1 www.aerotech.com...

  • Page 19: Drive And Software Compatibility

    Introduction Soloist HPe 50/75/100 1.1. Drive and Software Compatibility The following table lists the available drives and which version of the software first supported the drive. Drives that list a specific version number in the Last Software Version column will not be supported after the listed version.

  • Page 20: Electrical Specifications

    Soloist HPe 50/75/100 Introduction 1.2. Electrical Specifications Table 1-6: Electrical Specifications Description HPe 50 HPe 75 HPe 100 Input Voltage 240 VAC max (single or three phase) Input Frequency 50-60 Hz Inrush Current 150 A (three phase); 100 A (single phase)

  • Page 21: System Power Requirements

    Introduction Soloist HPe 50/75/100 1.2.1. System Power Requirements The following equations can be used to determine total system power requirements. The actual power required from the mains supply will be the combination of actual motor power (work), motor resistance losses, and efficiency losses in the power electronics or power transformer. An EfficiencyFactor of approximately 90% should be used in the following equations.

  • Page 22: Mechanical Design

    Soloist HPe 50/75/100 Introduction 1.3. Mechanical Design Install the unit into a construction compliant for unlimited circuits enclosure. Each unit should be separated from other drives and surrounded by 25 mm (1") of free air space. A space of 100 mm (4") should be allowed along the front of the unit for cable connections.

  • Page 23: Environmental Specifications

    Introduction Soloist HPe 50/75/100 1.4. Environmental Specifications The environmental specifications for the Soloist HPe 50/75/100 are listed below. Operating: 0° to 50°C (32° to 122° F) Ambient Temperature Storage: -30° to 85°C (-22° to 185° F) Maximum relative humidity is 80% for temperatures up to 31°C. Decreasing Humidity linearly to 50% relative humidity at 40°C.
  • Page 24 Soloist HPe 50/75/100 Introduction This page intentionally left blank. Chapter 1 www.aerotech.com...

  • Page 25: Chapter 2: Installation And Configuration

    Soloist HPe 50/75/100 Chapter 2: Installation and Configuration 2.1. Power Connections The Soloist HPe 50/75/100 has two AC input connectors; one for control power and a second for motor power. For a complete list of electrical specifications, refer to Section 1.2.

  • Page 26: Motor Supply Connections

    Power for the cooling fan is supplied through the motor supply connection. The fan connects between the AC1 and AC2 inputs and uses approximately 20W of power. W A R N I N G : Do not operate the Soloist HPe 50/75/100 without the safety ground connection in place.

  • Page 27: Minimizing Conducted, Radiated, And System Noise

    The shield of the cables must be connected to the metal back shell in order for the product to conform to radiated emission standards.The Soloist HPe 50/75/100 is a component designed to be integrated with other electronics. EMC testing must be conducted on the final product configuration.

  • Page 28: Motor Output Connections

    Soloist HPe 50/75/100 Installation and Configuration 2.2. Motor Output Connections The Soloist HPe 50/75/100 is capable of controlling three motor types: Brushless (see Section 2.2.1.) DC Brush (see Section 2.2.2.) Stepper (see Section 2.2.3.) For a complete list of electrical specifications, refer to Section 1.2.

  • Page 29: Brushless Motor Connections

    Refer to Section 2.2.1.1. for powered motor phasing or Section 2.2.1.2. for unpowered motor and feedback phasing. N O T E :  If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required. www.aerotech.com Chapter 2...

  • Page 30: Powered Motor Phasing

    Soloist HPe 50/75/100 Installation and Configuration 2.2.1.1. Powered Motor Phasing Refer to the Motor Phasing Calculator in the Configuration Manager for motor, Hall, and encoder phasing. Figure 2-4: Encoder and Hall Signal Diagnostics Chapter 2 www.aerotech.com...

  • Page 31: Unpowered Motor And Feedback Phasing

    With the designations of the motor and Hall leads of a third party motor determined, the motor can now be connected to an Aerotech system. Connect motor lead A to motor connector A, motor lead B to motor connector B, and motor lead C to motor connector C. Hall leads should also be connected to their respective feedback connector pins (Hall A lead to the Hall A feedback pin, Hall B to Hall B, and Hall C to Hall C).

  • Page 32: Dc Brush Motor Connections

    Red & Orange Yellow & Blue Black Yellow & Blue (1) Wire Color Set #1 is the typical Aerotech wire set used by Aerotech. (2) “&” (Red & Orange) indicates two wires; “ / ” (Green/White) indicates a single wire Chapter 2 www.aerotech.com...

  • Page 33: Dc Brush Motor Phasing

    When the voltmeter indicates a positive value, the motor leads have been identified. 5. Connect the motor lead from the voltmeter to the ØA motor terminal on the Soloist HPe 50/75/100. Connect the motor lead from the negative lead of the voltmeter to the ØC motor terminal on the Soloist HPe 50/75/100.

  • Page 34: Stepper Motor Connections

    Green/Yellow & Shield Black Brown Yellow White White & Red (1) Wire Color Set #1 is the typical Aerotech wire set used by Aerotech. (2) “&” (Red & Orange) indicates two wires; “ / ” (Green/White) indicates a single wire Chapter 2 www.aerotech.com...

  • Page 35: Stepper Motor Phasing

    Figure 2-10: Clockwise Motor Rotation N O T E : If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required. N O T E :  After the motor has been phased, use the ReverseMotionDirection parameter to change the dir- ection of “positive”...

  • Page 36: Motor Feedback Connections (J207)

    Soloist HPe 50/75/100 Installation and Configuration 2.3. Motor Feedback Connections (J207) The motor feedback connector (a 25-pin, D-style connector) has inputs for an encoder, limit switches, Hall- effect devices, motor over-temperature device, 5 Volt encoder and limit power, and optional brake connection.

  • Page 37: Encoder Interface (J207)

    Motor Feedback (J207) connector. The standard encoder interface will accept an RS-422 differential line driver signal. If the Soloist HPe 50/75/100 has been purchased with the -MXH option, the standard encoder interface can be configured for an analog encoder input via parameter settings.

  • Page 38: Line Driver Encoder (Standard)

    Soloist HPe 50/75/100 Installation and Configuration 2.3.1.1. RS-422 Line Driver Encoder (Standard) The standard encoder interface accepts an RS-422 differential quadrature line driver signal. Invalid or missing signals will cause a feedback fault when the axis is enabled. An analog encoder is used with the -MXH option (refer to Section 2.3.1.3.

  • Page 39: Absolute Encoder Interface (J207)

    Installation and Configuration Soloist HPe 50/75/100 2.3.1.2. Absolute Encoder Interface (J207) The Soloist HPe 50/75/100 retrieves absolute position data along with encoder fault information via a serial data stream from the absolute encoder. See Figure 2-12 for the serial data stream interface. Refer to the Help file for information on how to set up your EnDat or Resolute absolute encoder parameters.

  • Page 40: Analog Encoder Interface

    Soloist HPe 50/75/100 Installation and Configuration 2.3.1.3. Analog Encoder Interface If the -MXH option has been purchased, the standard encoder channel will accept a differential analog encoder input signal. The interpolation factor is determined by the EncoderMultiplicationFactor parameter and is software selectable (refer to the Soloist Help file).

  • Page 41: Figure 2-14: Analog Encoder Interface (J207)

    Installation and Configuration Soloist HPe 50/75/100 Figure 2-14: Analog Encoder Interface (J207) www.aerotech.com Chapter 2...

  • Page 42: Encoder Phasing

    Soloist HPe 50/75/100 Installation and Configuration 2.3.1.4. Encoder Phasing Incorrect encoder polarity will cause the system to fault when enabled or when a move command is issued. Figure 2-15 illustrates the proper encoder phasing for clockwise motor rotation (or positive forcer movement for linear motors).

  • Page 43: Figure 2-16: Position Feedback In The Diagnostic Display

    Installation and Configuration Soloist HPe 50/75/100 Figure 2-16: Position Feedback in the Diagnostic Display www.aerotech.com Chapter 2...

  • Page 44: Hall-Effect Interface (J207)

    Soloist HPe 50/75/100 Installation and Configuration 2.3.2. Hall-Effect Interface (J207) The Hall-effect switch inputs are recommended for AC brushless motor commutation but not absolutely required. The Hall-effect inputs accept 5-24 VDC level signals. Hall states (0,0,0) or (1,1,1) are invalid and will generate a "Hall Fault"...

  • Page 45: Thermistor Interface (J207)

    Installation and Configuration Soloist HPe 50/75/100 2.3.3. Thermistor Interface (J207) The thermistor input is used to detect a motor over temperature condition by using a positive temperature coefficient sensor. As the temperature of the sensor increases, so does the resistance. Under normal operating conditions, the resistance of the thermistor is low (i.e., 100 ohms) which will result in a low input...

  • Page 46: Encoder Fault Interface (J207)

    Soloist HPe 50/75/100 Installation and Configuration 2.3.4. Encoder Fault Interface (J207) The encoder fault input is for use with encoders that have a fault output. This is provided by some manufactures and indicates a loss of encoder function. The active state of this input is parameter configurable and the controller should be configured to disable the axis when the fault level is active.

  • Page 47: End Of Travel Limit Input Interface (J207)

    Installation and Configuration Soloist HPe 50/75/100 2.3.5. End Of Travel Limit Input Interface (J207) End of Travel (EOT) limits are used to define the end of physical travel. The EOT limit inputs accept 5-24 VDC level signals. The active state of the EOT limits is software selectable by the EndOfTravelLimitSetup axis parameter (refer to the Soloist Help file).

  • Page 48: Figure 2-21: End Of Travel Limit Interface Input (J207)

    Soloist HPe 50/75/100 Installation and Configuration Figure 2-21: End of Travel Limit Interface Input (J207) Chapter 2 www.aerotech.com...

  • Page 49: End Of Travel Limit Phasing

    Installation and Configuration Soloist HPe 50/75/100 2.3.5.1. End Of Travel Limit Phasing If the EOT limits are reversed, you will be able to move further into a limit but be unable to move out. To correct this, swap the connections to the CW and CCW inputs at the motor feedback connector. The logic...

  • Page 50: Brake Output (J207)

    (refer to the Soloist Help file for more information). Use either the solid state relay on the Soloist HPe 50/75/100 or the mechanical relay on the -IO board when connecting a power supply to the brake outputs on J207. Do not use both relays at the same time.

  • Page 51: Emergency Stop Sense Input (Tb201)

    Installation and Configuration Soloist HPe 50/75/100 2.4. Emergency Stop Sense Input (TB201) The ESTOP sense input is used to monitor the state of an external safety circuit only. This state is indicated by the software and may be used to facilitate system restart. This ESTOP sense input is not intended to be a complete safety system.

  • Page 52: Typical Estop Interface

    This will remove power to the motor while maintaining control power, as shown in the Figure 2- The external relay must be sized based on the number of the Soloist HPe 50/75/100s connected and the peak current rating of each drive.

  • Page 53: Auxiliary I/O Connector (J205)

    Table 2-21: Mating Connector Part Numbers for the Auxiliary I/O Connector (J205) Mating Connector Aerotech P/N Third Party P/N Connector ECK01259 Kycon K86-AA-26P Backshell ECK01022 Amphenol 17E-1725-2 NOTE: These items are provided as a set under the Aerotech P/N: MCK-26HDD-CE. www.aerotech.com Chapter 2...

  • Page 54: Auxiliary Encoder Channel (J205)

    Soloist HPe 50/75/100 Installation and Configuration 2.5.1. Auxiliary Encoder Channel (J205) The auxiliary encoder interface accepts an RS-422 differential quadrature line driver signal. Invalid or missing signals will cause a feedback fault when the axis is enabled. This encoder channel can be used as an input for master/slave operation (handwheel) or for dual feedback systems.

  • Page 55: Figure 2-25: Auxiliary Encoder Channel (J205)

    Installation and Configuration Soloist HPe 50/75/100 Figure 2-25: Auxiliary Encoder Channel (J205) www.aerotech.com Chapter 2...

  • Page 56: Position Synchronized Output (Pso)/Laser Firing (J205)

    Soloist HPe 50/75/100 Installation and Configuration 2.5.2. Position Synchronized Output (PSO)/Laser Firing (J205) The PSO can be programmed to generate an output synchronized to the feedback position and is typically used to fire a laser or sequence an external device. Trigger signals may be derived from a feedback channel or a software trigger.

  • Page 57: Figure 2-26: Pso Interface

    Installation and Configuration Soloist HPe 50/75/100 Figure 2-26: PSO Interface www.aerotech.com Chapter 2...

  • Page 58: Digital Outputs 0-3 (J205)

    Soloist HPe 50/75/100 Installation and Configuration 2.5.3. Digital Outputs 0-3 (J205)  The digital outputs are optically-isolated and can be connected in sourcing or sinking configurations. The digital outputs are designed to connect to other ground referenced circuits and are not intended to provide high-voltage isolation.

  • Page 59: Figure 2-27: Outputs Connected In Current Sourcing Mode (J205)

    Installation and Configuration Soloist HPe 50/75/100 N O T E : Outputs must be connected as all sourcing or all sinking. Figure 2-27: Outputs Connected in Current Sourcing Mode (J205) Figure 2-28: Outputs Connected in Current Sinking Mode (J205) www.aerotech.com...

  • Page 60: Digital Inputs 0-3 (J205)

    Soloist HPe 50/75/100 Installation and Configuration 2.5.4. Digital Inputs 0-3 (J205)  The digital inputs are opto-isolated and may be connected to current sourcing or current sinking devices, as shown in Figure 2-29 Figure 2-30. These inputs are designed to connect to other ground-referenced circuits and are not intended for high-voltage isolation.

  • Page 61: Figure 2-29: Inputs Connected In Current Sourcing Mode (J205)

    Installation and Configuration Soloist HPe 50/75/100 N O T E : Each bank of 8 Inputs must be connected in the all sourcing or all sinking configuration. Figure 2-29: Inputs Connected in Current Sourcing Mode (J205) Figure 2-30: Inputs Connected in Current Sinking Mode (J205) www.aerotech.com...

  • Page 62: High-Speed Digital Inputs 4-5 (J205)

    Soloist HPe 50/75/100 Installation and Configuration 2.5.5. High-Speed Digital Inputs 4-5 (J205) The high-speed inputs 4-5 are typically used as a sample signal for data collection. Table 2-30: High-Speed Input Specifications Specification Value Input Voltage 5V or 24 V input voltages based on a jumper setting...

  • Page 63: Analog Output 0 (J205)

    Installation and Configuration Soloist HPe 50/75/100 2.5.6. Analog Output 0 (J205) The analog output is set to zero when power is first applied to the system or during a system reset. Table 2-33: Analog Output 0 Specifications (TB102 B) Specification Value Output Voltage -10 V to +10 V...

  • Page 64: Differential Analog Input 0 (J205)

    Soloist HPe 50/75/100 Installation and Configuration 2.5.7. Differential Analog Input 0 (J205) To interface to a single-ended (non-differential) voltage source, connect the signal common of the source to the negative input and the analog source signal to the positive input. A floating signal source should be...

  • Page 65: Brake Power Supply (Tb202)

    Installation and Configuration Soloist HPe 50/75/100 2.6. Brake Power Supply (TB202) TB202 is the power supply connection to the onboard solid state brake control relay. The relay can be used to automatically control a fail-safe brake on a vertical axis. It can also be used as a general purpose output.

  • Page 66: Figure 2-34: Brake Connected To J207

    Soloist HPe 50/75/100 Installation and Configuration Figure 2-34 is an example of a +24 VDC brake connected to the Motor Feedback connector. In this example the external +24 VDC power source is connected to TB202. Figure 2-34: Brake Connected to J207 N O T E :  ...

  • Page 67: Interface (J206)

    Installation and Configuration Soloist HPe 50/75/100 2.7. RS-232 Interface (J206) Connecting the RS-232 port to a user’s PC requires a standard cable (not a null modem). Table 2-40: RS-232 Connector Pin Assignment (J206) Pin# Description In/Out/Bi Connector +5 Volt Power Output...

  • Page 68: Extshunt Option (Tb101)

    Soloist HPe 50/75/100 Installation and Configuration 2.8. -EXTSHUNT Option (TB101) The -EXTSHUNT option provides a connection for a user-provided shunt resistor to dissipate excess energy and keep the internal drive voltage within safe levels. The drive switches this resistor "ON" when the internal bus voltage reaches approximately 380 VDC.

  • Page 69: Table 2-43: Maximum Additional Storage Energy

    (V) [380 V] nominal bus voltage (V) [160 V or 320 V, Typical] For a standard Soloist HPe 50/75/100, the maximum additional energy the internal bus capacitor can store without requiring a shunt resistor is indicated in Table 2-43.

  • Page 70: Pc Configuration And Operation Information

    Soloist HPe 50/75/100 Installation and Configuration 2.9. PC Configuration and Operation Information For additional information about PC configuration, hardware requirements, programming, utilities, and system operation refer to the Soloist Help file. Chapter 2 www.aerotech.com...

  • Page 71: Chapter 3: -I/O Expansion Board

    D A N G E R : Always disconnect the Mains power connection before opening the Soloist HPe 50/75/100 chassis. Figure 3-1: Soloist HPe 50/75/100 with -IO Option Board Table 3-1: -IO Expansion Board Jumper Configuration Jumper Setting...

  • Page 72: Relay Connector (Tb301)

    Soloist HPe 50/75/100 -IO Expansion Board 3.1. Relay Connector (TB301) The relay can be used to automatically control a fail-safe brake on a vertical axis. It can also be used as a general purpose relay. The normally-open relay contacts are accessible through TB301 and the Motor Feedback connector.

  • Page 73: Figure 3-2: Brake Connected To J207

    -IO Expansion Board Soloist HPe 50/75/100 N O T E :   The user is responsible for providing fuse protection for the brake circuit. Figure 3-2 is an example of a +24 VDC Brake connected to the Motor Feedback connector. In this example the external +24 power source is connected to TB301.

  • Page 74: Pso Output Interface (Tb302)

    JP2 is installed in the 1-2 position giving normally-closed operation. This mode should be used with caution since the Soloist HPe 50/75/100 cannot maintain the closed state when its AC mains power is turned off. The PSO-NC (JP2 1-2 setting) should not be used when fail-safe operation is required. JP2 jumper settings...

  • Page 75: Analog Outputs (Tb303)

    -IO Expansion Board Soloist HPe 50/75/100 3.3. Analog Outputs (TB303) The analog output is set to zero when power is first applied to the system or during a system reset. Table 3-11: Analog Output Specifications (TB303) Specification Value Output Voltage -10 V to +10 V...

  • Page 76: Analog Inputs (Tb304)

    Soloist HPe 50/75/100 -IO Expansion Board 3.4. Analog Inputs (TB304) To interface to a single-ended (non-differential) voltage source, connect the signal common of the source to the negative input and the analog source signal to the positive input. A floating signal source should be...

  • Page 77: User Power (Tb305, Tb306)

    -IO Expansion Board Soloist HPe 50/75/100 3.5. User Power (TB305, TB306) A user accessible power supply (+5V at 0.5 A) is available between the TB306 +5V terminal and TB305 GND terminal. Table 3-17: User Common Connector Pin on the Opto In Connector (TB305)

  • Page 78: Opto In Connector (Digital Inputs) (Tb305, Tb306)

    Soloist HPe 50/75/100 -IO Expansion Board 3.6. Opto In Connector (Digital Inputs) (TB305, TB306) The digital inputs are opto-isolated and may be connected to current sourcing or current sinking devices, as shown in Figure 3-9 Figure 3-10. These inputs are designed to connect to other ground-referenced circuits and are not intended for high-voltage isolation.

  • Page 79: Figure 3-8: Digital Opto-Isolated Inputs

    -IO Expansion Board Soloist HPe 50/75/100 Figure 3-8: Digital Opto-Isolated Inputs www.aerotech.com Chapter 3...

  • Page 80: Figure 3-9: Digital Inputs Connected To A Current Sourcing Device

    Soloist HPe 50/75/100 -IO Expansion Board N O T E : Each bank of 8 Inputs must be connected in the all sourcing or all sinking configuration. Figure 3-9: Digital Inputs Connected to a Current Sourcing Device Figure 3-10: Digital Inputs Connected to a Current Sinking Device Chapter 3 www.aerotech.com...

  • Page 81: Opto Out Connector (Digital Outputs) (Tb307, Tb308)

    -IO Expansion Board Soloist HPe 50/75/100 3.7. Opto Out Connector (Digital Outputs) (TB307, TB308) The digital outputs are optically-isolated and can be connected in sourcing or sinking configurations. The digital outputs are designed to connect to other ground referenced circuits and are not intended to provide high-voltage isolation.
  • Page 82 Soloist HPe 50/75/100 -IO Expansion Board N O T E : Power supply connections must always be made to both the Output Common Plus (OP) and Output Common Minus (OM) pins as shown in Figure 3-12 Figure 3-13. N O T E : Outputs must be connected as all sourcing or all sinking.

  • Page 83: Figure 3-11: Digital Opto-Isolated Outputs (-Io Board)

    -IO Expansion Board Soloist HPe 50/75/100 Figure 3-11: Digital Opto-Isolated Outputs (-IO Board) www.aerotech.com Chapter 3...

  • Page 84: Figure 3-12: Digital Outputs Connected In Current Sourcing Mode

    Soloist HPe 50/75/100 -IO Expansion Board Figure 3-12: Digital Outputs Connected in Current Sourcing Mode Figure 3-13: Digital Outputs Connected in Current Sinking Mode Chapter 3 www.aerotech.com...

  • Page 85: Chapter 4: -Rdp Expansion Board

    -RDP Expansion Board Soloist HPe 50/75/100 Chapter 4: -RDP Expansion Board The resolver to digital option (-RDP) provides up to two industry standard resolver or inductosyn channels that can be used as a feedback device. The standard reference frequency output is 5 kHz, with factory options for either 7.5 kHz or 10.0 kHz.
  • Page 86 Soloist HPe 50/75/100 -RDP Expansion Board Table 4-2: -RDP Connector Pinout (J401/J402) Pin# Label Description In/Out/Bi Shell Shield Connecter shell for cable shield termination Input SIN+ Resolver Sine + Input SIN- Resolver Sine - Input Shield Resolver Sine Shield Shield...
  • Page 87 -RDP Expansion Board Soloist HPe 50/75/100 Figure 4-2: Resolver/Inductosyn Recommended Wiring Figure 4-3: Resolver Inputs www.aerotech.com Chapter 4...
  • Page 88 Soloist HPe 50/75/100 -RDP Expansion Board Figure 4-4: Encoder Emulation Outputs The external power connector (J403) is a factory-select configuration and is not available on all drives. Table 4-4: -RDP External Power Pinout (J403)  Pin# Label Description In/Out/Bi +12V +12 Volts DC...

  • Page 89: Chapter 5: Standard Interconnection Cables

    Accessories Soloist HPe 50/75/100 Chapter 5: Standard Interconnection Cables N O T E : A complete list of Aerotech cables can be found on the website at http://www.aerotechmotioncontrol.com/manuals/index.aspx. Table 5-1: Standard Interconnection Cables Cable Part # Description Joystick Section 5.1.

  • Page 90: Joystick Interface

    Accessories 5.1. Joystick Interface Aerotech joysticks JI (NEMA12 (IP54) rated) and JBV are powered from 5V and have a nominal 2.5V output in the center detent position. Three buttons are used to select axis pairs and speed ranges. An optional interlock signal is used to indicate to the controller that the joystick is present.
  • Page 91 Accessories Soloist HPe 50/75/100 Figure 5-2: Two Axis Joystick Interface (to the Aux I/O of two drives) Figure 5-3: Two Axis Joystick Interface (to the Aux I/O and I/O Board) www.aerotech.com Chapter 5...
  • Page 92 Soloist HPe 50/75/100 Accessories Table 5-2: Cable Part Numbers Part # Cable Description UPC # C22769-XX JSXT-FLY 26HD-15DU-MAX300DM SOLOISTHPE DUAL AXIS 630B2276-9 C227610-XX JSXT-26HD-15DU-MAX300DM SOLOISTHPE SINGLE AXIS 630B2276-10 C227611-XX JSXT-26HD 26HD-15DU-MAX300DM SOLOISTHPE DUAL AXIS 630B2276-11 Chapter 5 www.aerotech.com...

  • Page 93: Handwheel Interface

    Soloist HPe 50/75/100 5.2. Handwheel Interface A handwheel (such as the Aerotech HW-xxx-xx) can be used to manually control axis position. The handwheel must provide 5V differential quadrature signals to the Soloist HPe 50/75/100. A handwheel can be connected to the Aux I/O as shown in...
  • Page 94 Soloist HPe 50/75/100 Accessories This page intentionally left blank. Chapter 5 www.aerotech.com...

  • Page 95: Chapter 6: Maintenance

    Maintenance Soloist HPe 50/75/100 Chapter 6: Maintenance D A N G E R : Always disconnect the Mains power connection before opening the Soloist HPe 50/75/100 chassis. D A N G E R : Before performing any tests, be aware of lethal voltages inside the controller and at the input and output power connections.

  • Page 96: Power Board

    Soloist HPe 50/75/100 Maintenance 6.1. Power Board D A N G E R : Always disconnect the Mains power connection before opening the Soloist HPe 50/75/100 chassis. Figure 6-1: Power Board Assembly Table 6-2: Fuse Information Fuse Description Size Aerotech P/N...

  • Page 97: Control Board

    Maintenance Soloist HPe 50/75/100 6.2. Control Board D A N G E R : Always disconnect the Mains power connection before opening the Soloist HPe 50/75/100 chassis. Figure 6-2: Control Board Assembly Table 6-3: Control Board Jumper Configuration  Jumper Setting...
  • Page 98 Soloist HPe 50/75/100 Maintenance Table 6-4: Control Board Fuse Information  Fuse Description Size Aerotech P/N Manufacturer's P/N Radial Lead Resettable Fuse 3 A EIF01001 Littelfuse RGEF300 Surface Mount Fuse .05 A EIF01028 Raychem MICROSMD005F-2 Surface Mount Fuse .05 A EIF01028 Raychem MICROSMD005F-2 Surface Mount Fuse .05 A...

  • Page 99: Preventative Maintenance

    Cleaning  The Soloist HPe 50/75/100 chassis can be wiped with a clean, dry, soft cloth. The cloth may be slightly moistened if required with water or isopropyl alcohol to aid in cleaning if necessary. In this case, be careful not to allow moisture to enter the Soloist HPe 50/75/100 or onto exposed connectors / components.
  • Page 100 Soloist HPe 50/75/100 Maintenance This page intentionally left blank. Chapter 6 www.aerotech.com...

  • Page 101: Appendix A: Warranty And Field Service

    Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s...
  • Page 102 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...

  • Page 103: Appendix B: Revision History

    Section 3.6. Opto In Connector (Digital Inputs) (TB305, TB306) Section 3.7. Opto Out Connector (Digital Outputs) (TB307, TB308) 4.07.00 4.06.00 4.05.00 4.04.00 Revision changes have been archived. If you need a copy of this revision, contact Aerotech Global Technical Support. 4.03.00 4.02.00 4.01.00 4.00.00 www.aerotech.com...
  • Page 104 Soloist HPe 50/75/100 Revision History This page intentionally left blank. Appendix B www.aerotech.com...

  • Page 105: Index

    Index Soloist HPe 50/75/100 Index Auxiliary Encoder Channel 54-55 Auxiliary Encoder Channel Pin Assignment 54,56 -I/O Expansion Board Auxiliary I/O Connector -IO Board Fuse Information Auxiliary I/O Connector Pin Assignment -IO Expansion Board Jumper Configuration -IO Option Board Brake / Mechanical Relay...
  • Page 106 Soloist HPe 50/75/100 Index Declaration of Conformity EnDat absolute encoder Digital Input Connector Pin Assignment 60,78 EnDat Encoder Interface Digital Input Specifications Environmental Specifications Digital Inputs 60,78-79 external emergency stop relay circuit Digital Output Connector Pin Assignment 58,82 external power connector...
  • Page 107 Index Soloist HPe 50/75/100 J205 53-54,56,58-64 PC Configuration and Operation Information J206 Peak Output Current specifications J207 36-39,41,44-48,50,66,73 Pollution J401 Position Feedback in the Diagnostic Display J402 Position Synchronized Output (PSO)/Laser Firing 56 J403 Power Amplifier Bandwidth specifications Joystick Interface...
  • Page 108 Soloist HPe 50/75/100 Index User Common Connector Pin Assignment serial data stream User Power Single Axis Joystick Interface User Power Supply specifications solid state brake control relay Standard Features Voltage and Current Specifications Stepper Motor Connections Stepper Motor Phasing Wire Colors for Supplied Cables...

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