BUSCH SECO SV 1003 D Instruction Manual

BUSCH SECO SV 1003 D Instruction Manual

Dry-running rotary vane vacuum pumps

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SECO
Dry-running Rotary Vane Vacuum Pumps
SV 1003 D, SV 1005 D
Instruction Manual
0870140843 | B0004_en-US | Original instructions
2/7/2023

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Summary of Contents for BUSCH SECO SV 1003 D

  • Page 1 SECO Dry-running Rotary Vane Vacuum Pumps SV 1003 D, SV 1005 D Instruction Manual 0870140843 | B0004_en-US | Original instructions 2/7/2023...
  • Page 2: Table Of Contents

    Table of Contents​ Table of Contents Safety ..................................Product Description ............................. Operating Principle ............................. Intended Use ............................... Standard Features............................... 2.3.1 Motor Thermal Protection........................Optional Accessories............................2.4.1 Inlet Filter .............................. 2.4.2 Hose Nipple ............................Transport ................................Storage................................... Installation................................Installation Conditions ............................Connecting Lines / Pipes ............................
  • Page 3: Safety

    Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product.
  • Page 4: Product Description

    2 | Product Description​ Product Description Description Suction connection Discharge connection Vane Felt washer NOTE Technical term. In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum pump’. NOTE Illustrations In this instruction manual, the illustrations may differ from the machine appearance. 4 | 28 Instruction Manual SECO SV 1003-1005 D_EN_en...
  • Page 5: Operating Principle

    ● Make sure to follow all instructions described in this manual. Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment.
  • Page 6: Optional Accessories

    2 | Product Description​ Optional Accessories 2.4.1 Inlet Filter The inlet filter protects the machine against dust and other solids in the process gas. The inlet filter is available with a paper or polyester cartridge. 2.4.2 Hose Nipple A hose nipple, depending on the version, could be fitted to the inlet and/or the discharge line. It al- lows an easy connection to the machine with a flexible hose.
  • Page 7: Transport

    Transport​ | 3 Transport ● To find out the weight of the machine, refer to the chapter Technical Data [➔ 24] or the name- plate (NP). ● Check the machine for transport damage. If the machine is secured to a base plate: ●...
  • Page 8: Storage

    4 | Storage​ Storage ● Seal all apertures with adhesive tape or reuse provided caps. If the machine is to be stored for more than 3 months: ● Wrap the machine in a corrosion inhibiting film. ● Store the machine indoors, dry, dust free and if possible in original packaging preferably at temperatures between 0 ...
  • Page 9: Installation

    ● Make sure that all provided covers, guards, hoods, etc. are mounted. If the machine is installed at an altitude greater than 1000 meters above sea level: ● Contact your Busch representative, the motor should be derated or the ambient temperature limited.
  • Page 10: Connecting Lines / Pipes

    ● Make sure that the line size of the connection lines over the entire length is at least as large as the connections of the machine. In case of long connection lines, it is advisable to use larger line sizes in order to avoid a loss of effi- ciency. Seek advice from your Busch representative. 5.2.1 Suction Connection NOTICE Ingress of foreign objects or liquids.
  • Page 11: Electrical Connection

    ● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation.
  • Page 12: Wiring Diagram Single-Phase Motor

    6 | Electrical Connection​ ● Provide a lockable disconnect switch on the power line so that the machine is completely secured during maintenance tasks. ● Provide an overload protection according to EN 60204-1 for the motor. ● Connect the protective earth conductor. ●...
  • Page 13 Electrical Connection​ | 6 Delta connection (low voltage): Star connection (high voltage): Instruction Manual SECO SV 1003-1005 D_EN_en 13 | 28...
  • Page 14: Commissioning

    7 | Commissioning​ Commissioning NOTICE Lubricating a dry running machine (compression chamber). Risk of damage to the machine! ● Do not lubricate the compression chamber of the machine with oil or grease. CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. Risk of burns! ●...
  • Page 15: Maintenance

    Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●...
  • Page 16: Maintenance Schedule

    8 | Maintenance​ Maintenance Schedule The maintenance intervals depend very much on the individual operating conditions. The intervals given below are considered as starting values which should be shortened or extended as appropri- ate. Particularly harsh applications or heavy duty operation, such as high dust loads in the environ- ment or in the process gas, other contamination or ingress of process material, can make it neces- sary to shorten the maintenance intervals significantly.
  • Page 17 H < 14 mm (SV 1003 D) H < 17 mm (SV 1005 D) Description 4 mm hex key Description Busch genuine spare parts: 3x vane 4 mm hex key (VA) SV 1003 D: 0722 104 640 SV 1005 D: 0722 141 943...
  • Page 18 8 | Maintenance​ Description Busch genuine spare parts 3 mm circlip pliers 2x felt washer (FW) 0537 138 479 4 mm hex key 18 | 28 Instruction Manual SECO SV 1003-1005 D_EN_en...
  • Page 19: Overhaul

    ● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec- laration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com).
  • Page 20: Decommissioning

    10 | Decommissioning​ Decommissioning DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Prior to any action requiring touching the machine, let the machine cool down first. ●...
  • Page 21: Spare Parts

    Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! ● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare part kit Description Part no.
  • Page 22: Troubleshooting

    ● Check the power supply. the correct voltage. The motor is defective. ● Repair the machine (contact Busch). The machine does not reach The felt washers (FW) are par- ● Replace the felt washers. the usual pressure on the suc- tially clogged.
  • Page 23 The inlet filter (optional) is par- ● Replace the filter cartridge. tially clogged. For resolution of problems not listed in the troubleshooting table, please contact your Busch repre- sentative. Instruction Manual SECO SV 1003-1005 D_EN_en 23 | 28...
  • Page 24: Technical Data

    13 | Technical Data​ Technical Data SV 1003 D SV 1005 D Nominal pumping speed (50Hz / 60Hz) m³/h 3.0 / 3.6 5.0 / 5.6 Ultimate pressure hPa (mbar) abs. Nominal motor rating 0.1 / 0.12 0.14 / 0.16 (50Hz / 60Hz) Nominal motor speed 3000 / 3600 (50Hz / 60Hz)
  • Page 25: Eu Declaration Of Conformity

    EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla- ration of Conformity is issued under the sole responsibility of the manufacturer.
  • Page 26: Uk Declaration Of Conformity

    UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec- laration of Conformity is issued under the sole responsibility of the manufacturer.
  • Page 27 ​ N otes Notes Instruction Manual SECO SV 1003-1005 D_EN_en 27 | 28...
  • Page 28 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.

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Seco sv 1005 d

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