BUSCH SECO SV 1010 C Instruction Manual
Dry-running rotary vane vacuum pumps and compressors
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Summary of Contents for BUSCH SECO SV 1010 C
- Page 1 SECO Dry-running Rotary Vane Vacuum Pumps and Compressors SV 1010 C, SV 1016 C, SV 1025 C, SV 1040 D SD 1010 C, SD 1016 C, SD 1025 C, SD 1040 D Instruction Manual 0870569132 | -0006_en-US | Original instructions 10/27/2022...
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Page 2: Table Of Contents
Table of Contents Table of Contents Safety..................................Product Description ............................. Operating Principle ............................. Intended Use ............................... Standard Accessories............................2.3.1 Vacuum Regulating Valve ........................2.3.2 Pressure Regulating Valve ........................Optional Accessories............................2.4.1 Non-return Valve........................... 2.4.2 Inlet Filter ............................... 2.4.3 Hose Nipple ............................Transport ................................ -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description only on SD standard on SD DV/OUT optional on SV only on SV Description SD series (pressure) SV series (vacuum) Description Suction connection Motor terminal box Discharge connection Directional arrow Vane Nameplate Internal inlet filter Vacuum regulating valve Internal discharge filter Pressure regulating valve... -
Page 5: Operating Principle
Product Description | 2 NOTE Technical term. In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum pump’ or ‘compressor’. NOTE Illustrations In this instruction manual the illustrations may differ from the machine appearance. Operating Principle The machine works on the rotary vane principle. -
Page 6: Standard Accessories
Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. -
Page 7: Transport
Transport | 3 Transport WARNING Suspended load. Risk of severe injury! ● Do not walk, stand or work under suspended loads. ● To find out the weight of the machine, refer to the chapter Technical Data [➔ 28] or the name- plate (NP). -
Page 8: Storage
4 | Storage Storage ● Seal all apertures with adhesive tape or reuse provided caps. If the machine is to be stored for more than 3 months: ● Wrap the machine in a corrosion inhibiting film. ● Store the machine indoors, dry, dust free and if possible in original packaging preferably at temperatures between 0 ... -
Page 9: Installation
Installation | 5 Installation Installation Conditions NOTICE Use of the machine outside of the permitted installation conditions. Risk of premature failure! Loss of efficiency! ● Take care that the installation conditions are fully complied with. ~10 cm ~10 cm ~10 cm ~10 cm Description Air flow and installation space... -
Page 10: Connecting Lines / Pipes
● Make sure that all provided covers, guards, hoods, etc. are mounted. If the machine is installed at an altitude greater than 1000 meters above sea level: ● Contact your Busch representative, the motor should be derated or the ambient temperature limited. -
Page 11: Discharge Connection
Installation | 5 5.2.2 Discharge Connection NOTICE Discharge gas flow obstructed. Risk of damage to the machine! ● Make sure that the discharged gas will flow without obstruction. Do not shut off or throttle the discharge line. Connection size(s): – G1/2 for SD 1010-1016 C –... -
Page 12: Electrical Connection
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation. -
Page 13: Wiring Diagram Single-Phase Motor
Electrical Connection | 6 ● Provide a lockable disconnect switch on the power line so that the machine is completely secured during maintenance tasks. ● Provide an overload protection according to EN 60204-1 for the motor. ● Connect the protective earth conductor. ●... - Page 14 6 | Electrical Connection Delta connection (low voltage): Star connection (high voltage): 14 | 32 Instruction Manual SECO SV_SD1010-1025C_SV_SD1040D_EN_en...
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Page 15: Commissioning
Commissioning | 7 Commissioning NOTICE Lubricating a dry running machine (compression chamber). Risk of damage to the machine! ● Do not lubricate the compression chamber of the machine with oil or grease. CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. Risk of burns! ●... -
Page 16: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●... -
Page 17: Maintenance Schedule
Maintenance | 8 Maintenance Schedule The maintenance intervals depend very much on the individual operating conditions. The intervals given below are considered as starting values which should be shortened or extended as appropri- ate. Particularly harsh applications or heavy duty operation, such as high dust loads in the environ- ment or in the process gas, other contamination or ingress of process material, can make it neces- sary to shorten the maintenance intervals significantly. - Page 18 8 | Maintenance Description 5 mm hex key Only on SD series ● Check vane height Description 5 mm hex key H = Height Zirkon: SV/SD 1010 - 1016 C: H > 27 SV/SD 1010 - 1016 C: H ≤ 27 mm, SV/SD mm, SV/SD 1025 C, SV/SD 1040 D: H >...
- Page 19 Maintenance ≤ 3000h / 1 year Description 5 mm hex key Busch genuine parts 7 x vane (VA)* * The vane type acc. to the specification (only for the SV 1025 C / SV 1040 D) Description 5 mm hex key...
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Page 20: Discharge Valve Maintenance (Sv Version Only)
8 | Maintenance Description 1 x internal discharge filter (IDF) on SD 1 x flat gasket (FG) series only 3 x copper washer (COW) Discharge Valve Maintenance (SV version only) Description 9 mm wrench 10 mm wrench 20 | 32 Instruction Manual SECO SV_SD1010-1025C_SV_SD1040D_EN_en... - Page 21 Maintenance | 8 Description 1 x felt washer (FW) 9 mm wrench 10 mm wrench Length = 10 mm Instruction Manual SECO SV_SD1010-1025C_SV_SD1040D_EN_en 21 | 32...
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Page 22: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec- laration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 23: Decommissioning
Decommissioning | 10 Decommissioning DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Prior to any action requiring touching the machine, let the machine cool down first. ●... -
Page 24: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! ● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. 11.1 Overview... -
Page 25: Available Kits
3 x (COW) / 1 x (FG) / 1 x (IDF) / 1 x (IIF) / 1 x (SR) / 7 x (VA) If other parts are required: ● Contact your Busch representative. Instruction Manual SECO SV_SD1010-1025C_SV_SD1040D_EN_en 25 | 32... -
Page 26: Troubleshooting
One of the regulating valves ● Dismantle, clean, check and (VRV, PRV) is jammed in an reassemble the regulating open position valve (contact Busch). Stuck vanes. ● Free the vanes or replace them. The vanes (VA)* are worn ● Replace the vanes.* The felt washer of the dis- ●... - Page 27 ● Replace the filter cartridge. tially clogged. For the solution of problems not mentioned in the troubleshooting chart contact your Busch repre- sentative. * The vane type acc. to the specification (only for the SV 1025 C / SV 1040 D)
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Page 28: Technical Data
13 | Technical Data Technical Data SV 1010 C SV 1016 C SV 1025 C SV 1040 D Nominal pumping speed m³/h 10 / 12 16 / 19 25 / 30 40 / 48 (50Hz / 60Hz) Ultimate pressure hPa (mbar) abs. -
Page 29: Eu Declaration Of Conformity
CZ 460 01, Liberec 11 declares that the machine: SECO SV 1010 C; SECO SV 1016 C; SECO SV 1025 C; SECO SV 1040 D; SECO SD 1010 C; SECO SD 1016 C; SECO SD 1025 C; SE- CO SD 1040 D fulfill(s) all the relevant provisions from EU directives: –... -
Page 30: Uk Declaration Of Conformity
CZ 460 01, Liberec 11 declares that the machine: SECO SV 1010 C; SECO SV 1016 C; SECO SV 1025 C; SECO SV 1040 D; SECO SD 1010 C; SECO SD 1016 C; SECO SD 1025 C; SE- CO SD 1040 D fulfill(s) all the relevant provisions from UK legislations: –... - Page 31 Notes Instruction Manual SECO SV_SD1010-1025C_SV_SD1040D_EN_en 31 | 32...
- Page 32 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.