barbas Gas Fire Front 70-60 PF2 Installation And Maintenance Manual
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barbas Gas Fire Front 70-60 PF2 Installation And Maintenance Manual

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Installation and maintenance manual
Gas Fire Front 70-60 PF2
---- Floating Frame --------------- Floating Frame + ----
---- Hidden Door --------------------- Hidden Door + ----
Serial number:
Production date:

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  • Page 1 Installation and maintenance manual Gas Fire Front 70-60 PF2 ---- Floating Frame --------------- Floating Frame + ---- ---- Hidden Door --------------------- Hidden Door + ---- Serial number: Production date:...
  • Page 2 Barbas Bellfires BV.This document could contain technical inaccuracies or typographical errors. Barbas Bellfires BV reserves the right to revise this document from time to time in thecontents thereof.

  • Page 3: Table Of Contents

    Contents Contents About this document................6 How to work with this document....................6 Warnings and cautions used in this document................6 Related documentation........................ 6 Description..................... 7 Intended use..........................7 Installation options........................7 Overview of the appliance......................8 Overview of the burner bed and the pilot light................9 Overview of the ceramic log set....................10 Overview of the control elements....................13 2.6.1 Overview of the rear of the gas regulator block..............
  • Page 4 6.2.7 Clean the anti-reflective glass..................63 6.2.8 Replace the ambient light bulb when broken..............63 Troubleshooting................... 65 Technical specification................66 Barbas Gas Fire Front 70-60 PF2- GB, IE, ES, IT..............66 Diagram electricity and gas......................69 Dimensions of the restriction plate.....................69 Gas Fire Front 70-60...
  • Page 5 Gas Fire Front 70-60 PF2 with Floating Frame................. 70 Gas Fire Front 70-60 PF2 with Floating Frame +..............71 Gas Fire Front 70-60 PF2 with Floating Frame and adjustable legs......... 72 Gas Fire Front 70-60 PF2 with Floating Frame + and convection casing........73 Gas Fire Front 70-60 PF2 with Hidden Door................

  • Page 6: About This Document

    Installation • Maintenance This document refers to the Gas Fire Front 70-60 PF2 as 'the appliance'. This document is an essential part of your appliance.Read it carefully before you do work on the appliance. Keep it in a safe place.

  • Page 7: Description

    Description Description Intended use The appliance is intended for use in a completely sealed or mechanically ventilated house without extra ventilation and/or fume extraction to heat the room wherein it is installed. Do not use it for other purposes. The appliance may only be used at a location that meets the requirements for the installation of the appliance.

  • Page 8: Overview Of The Appliance

    Overpressure hatch Pilot light burner Convection casing (optional) Decorative frame ('Hidden Door' Overpressure relief openings version) Gas control and electronic parts Concentric flue connection Inlet convection air Figure 1. Overview of Gas Fire Front 70-60 PF2 Gas Fire Front 70-60...

  • Page 9: Overview Of The Burner Bed And The Pilot Light

    Description Overview of the burner bed and the pilot light First main burner Pilot light burner Second main burner Thermocouple - to detect if the pilot Protection cover for pilot light light is on Ignition electrode - to ignite the pilot burner Figure 2.

  • Page 10: Overview Of The Ceramic Log Set

    Description Overview of the ceramic log set Figure 3. Overview of ceramic log set Gas Fire Front 70-60...
  • Page 11 Description Table 1: Ceramic log set parts No. Log No. Log Log with pilot opening Gas Fire Front 70-60...
  • Page 12 Description No. Log No. Log Table 2: Fire glass No. 'Fire glass' Dark Amber No. 'Fire glass' Black Gas Fire Front 70-60...

  • Page 13: Overview Of The Control Elements

    Description Overview of the control elements 2.6.1 Overview of the rear of the gas regulator block Inlet pressure tap Adjustment screw for minimum burner Outlet pressure tap pressure Gas supply connection Gas connection for the rear burner Gas connection front burner Thermocouple interrupter connection Gas connection for the pilot light Figure 4.

  • Page 14: Overview Of The Front Of The Gas Regulator Block

    Description 2.6.2 Overview of the front of the gas regulator block Adjustment screw for the pilot light Micro switch to detect the motor knob gas pressure end position Adjustment screw for maximum 8-wire cable connection burner pressure Motor knob of the internal main gas valve Figure 5.

  • Page 15: Overview Of The Connections On The Gas Regulator Block

    Description 2.6.3 Overview of the connections on the gas regulator block Pilot light pipe Nut Ø 8mm of the gas valve of the Thermocouple rear burner Connector (nut-olive) Ø 4mm Olive Ø 8mm of the gas valve of the Thermocouple interrupter rear burner Gas supply connection nut Ø...

  • Page 16: Overview Of The Receiver

    Description 2.6.4 Overview of the receiver Reset button Piezo cable connection Connection for 6 VDC adapter Connection to the gas valve rear Not used burner (AUX) 8 wire cable connection Battery compartment cover Thermocouple voltage / current IN Connection for an optional wifi-box (red connection) (SI) Thermocouple voltage / current OUT...

  • Page 17: Overview Of The Fan/Light Module

    Description 2.6.5 Overview of the fan/light module Connection for the ambient lights connection for the power supply Connection for a convection fan Connection for the receiver Figure 8. Fan/light module Gas Fire Front 70-60...

  • Page 18: Examples Of A Typical Installation

    Description Examples of a typical installation Example of a typical installation with a wall outlet for the concentric flue, your installation can be different. Ventilation air inlet openings. Total Concentric flue system minimum 220 cm Ventilation air outlet openings. Total minimum 440 cm Figure 9.
  • Page 19 Description Example of a typical installation with the convection set and a wall outlet for the concentric flue, your installation can be different. Convection / ventilation air inlet Concentric flue system openings. Total minimum 220 cm Ventilation air outlet openings. Total Connection for convection set (4x) minimum 220 cm Convection air outlet opening.

  • Page 20: Safety

    Safety Safety Safety devices on the appliance Name Description Thermo-electric pilot light shut off Prevents unforseen discharge of gas from the main burner. Overpressure hatch If an overpressure occurs in the appliance, the hatch opens for a short duration. When the hatch opens, a loud noise can occur.

  • Page 21: Safety Instructions With Regard To The Environment

    Safety Caution: • Only use the items that are supplied or described in the preparation manual and other related documentation. • Do not use masking tape on the appliance. Masking tape can damage the finish of the appliance. • Do not insulate the appliance. If necessary, only install strips of white, loose insulation wool that is heat resistant up to at least 1000 °C.

  • Page 22: Clearances

    Clearances Clearances Warning: • Obey the instructions in this section. Failure to follow these instruction can create a fire hazard. • Do not put the appliance directly against a flammable or non-flammable wall. Insulating material requirements • Use insulating plates with a maximum thermal conductivity of 0.10 W/m.K or a thermal resistance of minimum 10 K.m/W.

  • Page 23: Clearance To Flammable Floor (Under The Appliance)

    Clearances Non-flammable spacer Flammable wall Non-flammable insulation plate Figure 11. Clearances to flammable wall - Top view Table 4: dimensions and minimum clearances to a flammable wall Insulation plate 25 Insulation plate 35 Description Air gap 25 mm 25 mm Thickness plate 25 mm 35 mm...

  • Page 24: Clearances To Non-Flammable Walls

    Clearances Alternative without a false ceiling: Make an open space of minimum 50 cm height between the chimney enclosure top side (complete width and depth of the enclosure) and the flammable ceiling Figure 12 shows the minimum thickness of the insulation plates and the minimum clearances to a flammable ceiling Make sure the total area of the convection air outlet opening is minimum 440 cm Chimney enclosure...

  • Page 25: Clearances To A Non-Flammable Ceiling

    Clearances Figure 13 and table 6 show the minimum thickness of the insulation plates and the minimum clearances to non-flammable materials and walls. Attention: Make sure there is a 3 mm clearance between the appliance and the surrounding construction, to allow for expansion of the appliance during use.
  • Page 26 Clearances Figure 14 shows the minimum thickness of the insulation plates and the minimum clearances to a non-flammable ceiling Make sure the total area of the convection air outlet opening is minimum 440 cm Chimney enclosure Insulation plate (false ceiling) Convection air outlet opening Insulation plates Non-Flammable ceiling...

  • Page 27: Clearances In Front Of The Appliance

    Clearances Clearances in front of the appliance Non-flammable floor stone (hearth Appliance plate), minimum thickness 12 mm Figure 15. Minimum distances in front of the appliance Minimum 30 cm Minimum 100 cm (1 meter) radius from the center point of the appliance. Mantel clearances Caution: All insulation plates in this chapter must be made of non-flammable material.
  • Page 28 Clearances insulation plate Non-flammable false ceiling Flammable mantel piece Convection / ventilation air outlet Ceiling openings. Total minimum 440 cm Non-flammable spacer Insulation plate side panel Insulation plate back panel Insulation plate front panel Convection / ventilation air inlet openings. Total minimum 220 cm Figure 16.
  • Page 29 Clearances Appliance Flammable mantel piece Top of front glass pane insulation plate Figure 17. Top mantel piece clearances Height of mantel piece / Depth of mantel piece 5 cm 15 cm 30 cm Gas Fire Front 70-60...

  • Page 30: Clearances For Concentric Flue System

    Clearances Side of front glass pane Insulation plate Flammable mantel piece Figure 18. Side mantel piece clearances Width of mantel piece / Depth of mantel piece 5 cm 10 cm 15 cm Clearances for concentric flue system Do not insulate the concentric flue pipe. Concentric flue pipe safety distances to flammable material: •...

  • Page 31: Clearances For Tv Installation

    Clearances Figure 19. Clearances concentric flue 4.10 Clearances for TV installation Caution: Prevent that the temperature around the TV and the TV cables becomes higher than normal. The clearances given in this chapter prevent a too high temperature when the TV installed above the appliance. Important: •...
  • Page 32 Clearances Non-flammable hearth Convection air outlet Convection air inlet Concentric flue Mantel piece Non-flammable material Steel studs Air gap and spacers TV wall mount bracket Non-flammable insulation plate Cable duct Figure 20. TV installation - surface mounted Minimum 25 cm between mantel piece and top of glass pane Minimum thickness 2.5 cm Minimum 5 cm clearance between bottom of TV and top of mantel piece Minimum 2.5 cm horizontal clearance between front of TV and front of mantel piece...
  • Page 33 Clearances Non-flammable hearth Concentric flue Convection air inlet Non-flammable material Steel studs Air gap and spacers TV wall mount bracket Non-flammable insulation plate Cable duct Convection air outlet Figure 21. TV installation - flush mounted Minimum 30 cm Minimum 2.5 cm horizontal clearance between front of TV and front of the fireplace enclosure Minimum 5 cm clearance at all 4 sides of the TV Minimum 2.5 cm...

  • Page 34: Installation

    Natural draught Jeremias TWIN-GAS system Natural draught Modinox PLA system Natural draught Barbas Opti-Vent system Forced draught • Do not use a combination of parts from different brands for the installation of the concentric flue system. • Do not insulate the concentric flue system.

  • Page 35: Requirements On The Ventilation/Convection Air Openings

    (**) Total 440 cm Total 660 cm (**) (***) The ventilation/convection air openings can be realized with the decorative 'BARBAS AirBox’ insert air vents, by using: • (*): 2x Barbas AirBox 160 or 1x Barbas AirBox 320 • (**): 2x Barbas AirBox 320 •...

  • Page 36: Installation Procedure

    Installation Table 10: Overview of the availabe sizes and models of the BARBAS AirBox BARBAS AirBox Model Air vent opening surface Insert Frameless Insert Slim Frame AirBox 160 110 cm Insert Classic Frame Insert Built-in Frame Insert Frameless Insert Slim Frame...

  • Page 37: Install The Appliance

    Installation 5.2.2 Install the appliance Caution: Do not lift the appliance with any kind of forklift. This will cause damage to the underside of the appliance. Only use the carrying handles to move the appliance. Install the carrying tubes on the appliance. Use the carrying handles to move the appliance.

  • Page 38: Horizontally Align The Appliance

    Installation 5.2.3 Horizontally align the appliance Aligning with adjustable feet Make sure the distance x is minimum 1 cm. Figure 23. Aligning with adjustable feet Adjust the adjustable feet. Use a 13 mm fork spanner. Make sure the appliance is installed horizontally. Use a spirit level. Gas Fire Front 70-60...
  • Page 39 Installation Aligning with adjustable height legs (optional) Attach the 4 adjustable height legs on the appliance and set to the required height. Use a 13 mm fork spanner. Figure 24. Aligning with adjustable height legs Adjust the 4 adjustable feet with a 13 mm fork spanner until the appliance is level. Use a spirit level.
  • Page 40 Installation Attach the appliance to the rear wall Attach the appliance to the rear wall with 2 wedge bolts and the mounting brackets.. Make sure the appliance is horizontal. Use a sprit level. If necessary adjust the mounting brackets. Figure 25. Attachment to the rear wall Gas Fire Front 70-60...

  • Page 41: Make The Gas Connection

    Installation 5.2.4 Make the gas connection Important: In some countries national regulations prescribe the installation of a gas valve in the gas supply line to the appliance at an accessible location near the appliance. Contact your local gas supplier or your qualified gas installer for more information on this.

  • Page 42: Make The Electrical Connection

    Installation 5.2.6 Make the electrical connection Caution: • Use a wall socket with earth connection. • The socket must be accessible at all times. Connect the plug to the wall socket. Make sure that the electrical cable does not touch the appliance, due to the high temperatures of the appliance.

  • Page 43: Install The Flue Gas Restriction Plate

    Installation Connect the flexible aluminum pipes (B) on the collar adaptors (A) . Use the hose clamps ( C). Connect the flexible aluminum pipes to the AirBox fitting boxes in the chimney enclosure. See chapter 5.1.3 for the AirBox boxes. Figure 28.
  • Page 44 Installation Install the restriction plate (A) with the fasteners (B) in the appliance. Use the restriction plate specified in the preparation manual. Install the baffle plate ( C) again with the two screws. Figure 29. Restriction plate and baffle Gas Fire Front 70-60...

  • Page 45: Build The Fireplace

    Installation 5.2.10 Build the fireplace Safety conditions Warning: Do not cover the top side of the appliance with brickwork, plates or any other material. Caution: • Remove the door (including glass). See 6.2. • Remove the frame to prevent damage of the frame during work. See •...

  • Page 46: Extra: Tv Installation Above The Appliance

    Installation 5.2.11 Extra: TV installation above the appliance Important: • Use a TV wall mount bracket that is applicable for the TV. • To attach the TV wall mount bracket, make sure to use steel studs at the back of the front plate of the chimney enclosure. Appliance TV walll mount bracket Figure 30.

  • Page 47: Prepare The Appliance For Use

    Installation Appliance Steel studs Insulated cable duct Figure 31. TV installation above the appliance (rear view) Prepare the appliance for use • Do all the procedures in this section. Optional procedures are indicated with (optional). 5.3.1 Do a check on the overpressure hatches Make sure that the overpressure hatches are loose.

  • Page 48: Put The Ceramic Logs On The Burners

    Installation 5.3.3 Put the ceramic logs on the burners Refer to chapter for an overview of the wood logs and their numbers. Caution: Handle the ceramic logs with care. Make sure all items of the ceramic log set are there. Refer to chapter 2.5. Remove the 2 screws that hold the two front burners on the gas supply line.
  • Page 49 Installation Put ceramic log no. 41 on the left back burner and ceramic log no. 42 on the right back burner. Figure 35. Attach both front burners on the gas supply line with the 2 screws. Figure 36. Put ceramic log no. 39 on the left front burner and ceramic log no. 40 on the right front burner.

  • Page 50: Do A Final Check On The Fireplace

    Installation 10. Put ceramic logs no. 36, 44, 46 and 47 on the fire glass as shown on the picture. Figure 38. 11. Install the glass panes. Refer to chapter for the correct procedure. 5.3.4 Do a final check on the fireplace Safety conditions Caution: Wait 4 weeks after the installation before you use the fireplace.

  • Page 51: Maintenance

    Do all procedures in this section minimum every year. Caution: • Use only original parts. Individual parts for replacement or accessories are available from your Barbas dealer. • Introduced modifications to the appliance are not permitted. 6.1.1 Clean the appliance...
  • Page 52 Maintenance Remove the grate. Figure 39. Position of air intake and primary air inlet openings Clean the combustion air intake Clean the combustion air intake (A) at the bottom sides of the appliance. Clean the primary combustion air inlet openings (B) of the main burners. Clean the ambient light bulbs.

  • Page 53: Do A Check On The Appliance

    Maintenance 6.1.2 Do a check on the appliance Do a check for leaks on the gas pipes and the gas pipe connections. Refer to chapter 5.2.5. Make sure that the pilot light operates correctly. The pilot light must not show any anomalies.
  • Page 54 Maintenance Carefully tilt the door forward. Caution: The glass pane lays loose in the door! Carefully remove the glass pane. Gas Fire Front 70-60...

  • Page 55: Install The Glass Pane Floating Frame (+)

    Maintenance 6.2.2 Install the glass pane Floating Frame (+) Caution: Use protective gloves. Caution: Make sure that the glass pane fits properly in the appliance and seals the inside of the appliance. If the glass pane does not fit properly there is a risk of flue gas leakage.
  • Page 56 Maintenance With the hook, pull the metal spring strip on the top, left and right, on the studs on the door. Gas Fire Front 70-60...

  • Page 57: Remove The Glass Pane Hidden Door (+)

    Maintenance 6.2.3 Remove the glass pane Hidden Door (+) Warning: Before the start of this procedure make sure the appliance is off and cooled down to room temperature. Caution: Use protective gloves. Hidden Door / Hidden Door + Turn off the gas supply to the appliance before removing the glass pane. Remove the side panels and front panel.
  • Page 58 Maintenance Loosen the wing nuts a few turns. Do not remove the wing nuts and strip. Slide the strip upwards. Gas Fire Front 70-60...

  • Page 59: Install The Glass Pane Hidden Door (+)

    Maintenance Lift the frame with the glass slightly and remove it sideways. 6.2.4 Install the glass pane Hidden Door (+) Caution: Use protective gloves. Caution: Make sure that the glass pane fits properly in the appliance and seals the inside of the appliance. If the glass pane does not fit properly there is a risk of flue gas leakage.
  • Page 60 Maintenance Slide the strip downwards. Tighten the nut wings. Gas Fire Front 70-60...
  • Page 61 Maintenance Tilt the top panel upwards. Install the front panel and side panels. Gas Fire Front 70-60...

  • Page 62: Disassembly Of Burners And Burner Bed

    Maintenance 6.2.5 Disassembly of burners and burner bed Warning: Before the start of this procedure make sure the appliance is off and cooled down to room temperature. Figure 40. Position of ceramic wood logs and burners Remove the glass panes. Refer to chapter 6.2. Carefully remove the small decorative wood logs.

  • Page 63: Clean The Anti-Reflective Glass

    Maintenance 6.2.7 Clean the anti-reflective glass Warning: Before the start of this procedure make sure the appliance is off and cooled down to room temperature. Caution: • Do not use hard (scouring) sponges, steel wool, abrasive products, caustic products, or cleaning agents that contain ammonia. The use of these items on the glass can damage the coating layers.
  • Page 64 • Turn the ambient light bulbs completely into the ceramic fitting! • Use only the Barbas ambient light bulb. Make sure that the ambient lighting operates correctly. To operate the lights with the remote control, refer to the user manual.

  • Page 65: Troubleshooting

    Troubleshooting Troubleshooting Table 11: Troubleshooting Problem possible cause solution The concentric flue system is Install the concentric flue sys- not installed according to the tem correctly. Refer to the prep- specified instructions. aration manual. Install the correct gas restric- An incorrect flue gas restriction tion plate.

  • Page 66: Technical Specification

    Technical specification Technical specification Barbas Gas Fire Front 70-60 PF2- GB, IE, ES, IT Table 12: Appliance classification Butane G30 Propane G31 Natural gas G20 Biopropane G31 butane G30/propane G31/ Category of appliance natural gas G20 biopropane G31 Country GB, IE, ES, IT CE Product identification no.
  • Page 67 Technical specification (***) Both burners at minimum. Heat changing surface: Entire front of the appliance. Figure 42. Position of primary air inlets and gas injectors Table 14: Dimensions of primary air inlet / gas injectors Butane G30 Natural gas Propane G31 Biopropane G31 Ø5.0 mm 1x Ø8x15 mm + 2x Ø3.5 mm...
  • Page 68 Technical specification Table 15: Miscellaneous appliance data Gas regulator block (remote control) Mertik GV 60 Main burner PF2 660 x 300 mm NG&P&B Pilot light burner SIT 0.145.019 Gas connection Rc 1/2" male Ø100 mm - Ø150 mm Concentric flue system connection Ø130 mm - Ø200 mm Batteries remote control receiver None...

  • Page 69: Diagram Electricity And Gas

    Technical specification Diagram electricity and gas Main burners Pilot light burner Gas regulator block Pilot light pipe Gas valve of the second main burner Piezo cable Receiver Thermocouple Light module Thermocouple interrupter Ambient lighting 8-wire cable Gas pipe second main burner 5-wire cable Gas pipe first main burner 2-wire cable...

  • Page 70: Dimensions

    Dimensions Dimensions Gas Fire Front 70-60 PF2 with Floating Frame * = Gas connection Gas Fire Front 70-60...

  • Page 71: Gas Fire Front 70-60 Pf2 With Floating Frame

    Dimensions Gas Fire Front 70-60 PF2 with Floating Frame + * = Gas connection Gas Fire Front 70-60...

  • Page 72: Gas Fire Front 70-60 Pf2 With Floating Frame And Adjustable Legs

    Dimensions Gas Fire Front 70-60 PF2 with Floating Frame and adjustable legs With optional adjustable legs * = Gas connection ** = Maximum height with adjustable legs Gas Fire Front 70-60...

  • Page 73: Gas Fire Front 70-60 Pf2 With Floating Frame + And Convection Casing

    Dimensions Gas Fire Front 70-60 PF2 with Floating Frame + and convection casing With optional convection case Gas Fire Front 70-60...

  • Page 74: Gas Fire Front 70-60 Pf2 With Hidden Door

    Dimensions Gas Fire Front 70-60 PF2 with Hidden Door * = Gas connection Gas Fire Front 70-60...

  • Page 75: Gas Fire Front 70-60 Pf2 With Hidden Door

    Dimensions Gas Fire Front 70-60 PF2 with Hidden Door + * = Gas connection Gas Fire Front 70-60...

  • Page 76: Gas Fire Front 70-60 Pf2 With Hidden Door And Adjustable Legs

    Dimensions Gas Fire Front 70-60 PF2 with Hidden Door and adjustable legs With optional adjustable legs * = Gas connection ** = Maximum height with adjustable legs Gas Fire Front 70-60...

  • Page 77: Gas Fire Front 70-60 Pf2 With Hidden Door And Convection Casing

    Dimensions Gas Fire Front 70-60 PF2 with Hidden Door and convection casing With optional convection case * = Gas connection Gas Fire Front 70-60...

  • Page 78: Barbas Airbox 160 With 4 Insert Models

    Dimensions BARBAS Airbox 160 with 4 insert models Gas Fire Front 70-60...

  • Page 79: Barbas Airbox 320 With 4 Insert Models

    Dimensions 9.10 BARBAS Airbox 320 with 4 insert models Gas Fire Front 70-60...

  • Page 80: Warranty Terms

    Warranty Terms Warranty Terms To make a claim under the warranty, it is important to register the Barbas appliance after purchase via www.barbasbellfires.com. Barbas Bellfires Warranty Terms Barbas Bellfires B.V. guarantees the quality of the supplied Barbas appliance and the quality of the materials used.
  • Page 81 Article 5: Warranty period This warranty will only be granted during the warranty period. The body of the Barbas appliance is guaranteed for a period of 10 years against construction and/or material faults, starting from the moment of purchase. For other parts of the Barbas appliance, a similar warranty applies from the moment of purchase for a period of two years.

  • Page 82: Eu-Declaration Of Conformity

    EU-Declaration of Conformity EU-Declaration of Conformity Gas Fire Front 70-60...
  • Page 83 EU-Declaration of Conformity Gas Fire Front 70-60...
  • Page 84 Your Barbas dealer 002 - 21.07.2022 - 352402 - 248-002...

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