ABB Cassia DODGE User Manual

ABB Cassia DODGE User Manual

On-premise gateway

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DODGE® On-Premise Gateway User Guide
EtherNet/IP & OPC-UA

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Summary of Contents for ABB Cassia DODGE

  • Page 1 DODGE® On-Premise Gateway User Guide EtherNet/IP & OPC-UA...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1 INTRODUCTION 1 1.1 System Requirements ...............................1 1.2 Tested OPC-UA Client Software ..........................1 1.3 Supported PLC Controllers ............................1 1.4 References ................................1 1.5 Acronyms ..................................1 2 PRELIMINARY STEPS  1 2.1 Login to Dashboard ..............................1 2.2 Dashboard View ...............................2 3 SENSOR MONITORING MANAGEMENT  2 3.1 Adding Sensors to Monitoring List ...........................3 3.2 Deleting Sensors from Monitoring List ........................3...
  • Page 3: Introduction

    The gateway application offers an interface for OPC-UA server • Open-source Rockwell Automation EtherNet/IP library and EtherNet/IP that can support: • DODGE® On-Premise Gateway Installation Manual at • Up to 20 ABB Smart Sensors for mechanical products https://search.abb.com/library/Download.aspx?Docum • Up to 10 OPC-UA clients entID=9AKK108402&LanguageCode=en&DocumentPar tId=&Action=Launch •...
  • Page 4: Dashboard View

    3 SENSOR MONITORING MANAGEMENT This gateway scans and captures BLE advertising packets transmitted by ABB Smart Sensors for mechanical products. The same sensor management is available on both the OPC-UA and EtherNet/IP tabs, allowing users to execute the following actions: •...
  • Page 5: Adding Sensors To Monitoring List

    After adding the sensors, the gateway will start to synchronize the sensors' clocks. Wait for the synchronization process to complete on all sensors and press OK Figure 7 - Sensor Synchronization 3.2 Deleting Sensors from Monitoring List Figure 4 - EtherNet/IP Page To delete sensors from the monitoring list: Select Sensors in the monitoring list.
  • Page 6: Refreshing Monitoring List

    3.3 Refreshing Monitoring List To export files: Click Export To change refresh rate in the monitoring list: Click Configuration, 1 Day History, 7 Day History, or Click on the Refresh drop-down list Debug Logs Choose desired option from list. Figure 10 - Refresh Rate Figure 13 - Export Files 3.4 Changing Existing Options To restore configuration:...
  • Page 7: Viewing Sensor Details

    Click Restore The Measurement tab inside the EtherNet/IP page contains the same information as the OPC-UA page, in addition to a column based on the selected EtherNet/IP operation. For selected CIP Server operation, there is an Input Array parameter. Figure 16 - Restore Configuration Confirmation 3.5 Viewing Sensor Details Once all sensors have been added, the sensor data can be viewed from within the OPC-UA or EtherNet/IP page:...
  • Page 8: Plc List Tab (Ethernet/Ip

    3.5.2 PLC List Tab (EtherNet/IP Page Only) The PLC List tab appears only on the EtherNet/IP page and contains the configured IP address of the PLC Controller which is set when adding a sensor. Figure 21 - PLC List Tab Figure 23 - Settings Tab 3.5.3 Settings Tab 3.5.3.2 Firmware Version...
  • Page 9: Update Sensor Firmware

    NOTE: Please contact Smart Sensor for Mechanical Products technical support by phone at +1 864-284- 5700 ext. 6 or by email at us-mptsensortechsupport@ abb.com to obtain the sensor firmware file. Figure 28 - Install Sensor Firmware Wait for the new firmware installation to complete.
  • Page 10: Opc-Ua Server Configuration

    Add the new sensor to the OPC-UA and EtherNet/ IP pages using the steps listed in section 31 Adding Sensors to Monitoring List NOTE: Be sure to change appropriate PLC tags from the removed sensor to the new sensor in the Studio 5000 if you are using EtherNet/IP tag writer operation.
  • Page 11: Monitor Sensor Parameter

    4.2.2 Monitor Sensor Parameter Select EtherNet/IP tag writer and click Save Right-click on the chosen variable Click Monitor Figure 39 - Selecting EtherNet/IP Tag Writer Figure 36 - Monitor Sensor Parameter Or select CIP server and click Save 4.2.3 Observing New Data of a Sensor Parameter To observe new data of a certain variable: Set Publishing Interval to 50 Click on the checkbox in the Graph column.
  • Page 12: Configuring Ethernet/Ip Tag Writer Inside Studio 5000

    The Measurements tab contains information specific to the 5.2.2 Configuring EtherNet/IP Tag Writer Inside Studio sensor such as the MAC address, the serial number, and the 5000 sensor parameters data from the last measurement performed. Launch Studio 5000 and open existing project Figure 45 - Open Existing Project Navigate to Controller Tags and then to Edit Tags Figure 42 - Sensor Details, Measurement Tab...
  • Page 13: Cip Server Operation

    Save the project. Upload tags when prompted. See table below with Input Array and their types. Parameter Input Array Type Serial Number I.Data[0] DINT Acceleration RMS I.Data[1] DINT Velocity RMS I.Data[2] DINT Surface Temperature I.Data[3] DINT Timestamp I.Data[4] DINT Units I.Data[5] DINT Figure 48 - Upload Tags Prompt...
  • Page 14 Click Download Figure 54 - Finish New Project Choose Select Path button. Figure 57 - Download Controller Figure 55 - Select Path Figure 58 - Download Process Select your controller After it has downloaded, controller mode can be changed back to remote run. Click Yes Figure 56 - Select Controller Figure 59 - Remote Run Confirmation DODGE®...
  • Page 15: Create New Module

    10. When everything is ready, Logix designer shows Rem Find Generic Ethernet Module on the list. Run in the marked box: Select Generic Ethernet Module and click Create Figure 60 - Remote Run Figure 63 - Create New Ethernet Module 5.3.3 Create New Module Input the following data.
  • Page 16: Inputs And Outputs Data

    Click Go Online Figure 65 - Requested Packet Interval 5.3.4 Inputs and Outputs Data Double-click on the Controller Tags in the Controller Organizer Figure 68 - Go Online Download the project into the controller. Figure 69 - Download Project Figure 66 - Controller Organizer Each Tag Value corresponds to each parameter position shown in section 35 Viewing Sensor Details, Expand Cassia:IData...
  • Page 17: Converting Data

    Go back to Controller Tags, and Go Offline to create the following tags: Name Data Type vel_rms_divider DINT acc_rms_divider DINT skin_temp_divider DINT sensor1_serial_number DINT sensor1_acc_rms REAL sensor1_vel_rms REAL sensor1_skin_temp REAL sensor1_units BOOL sensor1_time DINT Figure 71 - Tag Value Go Offline to change Data Type. 5.3.5 Converting Data Right-click on Tasks / MainProgram and choose Add New Routine...
  • Page 18 Figure 76 - MainProgram Click OK Figure 79 - Go Online Go to Conversion and paste the following text into the Conversion routine: vel_rms_divider := 1000; acc_rms_divider := 2048; skin_temp_divider := 10; sensor1_serial_number := cassia:I.Data[0]; sensor1_acc_rms := cassia:I.Data[1]/acc_rms_divider; sensor1_vel_rms := cassia:I.Data[2]/vel_rms_divider; sensor1_skin_temp := cassia:I.Data[3]/skin_temp_ Figure 80 - Download Program divider;...
  • Page 19: Updating Gateway Firmware/Application 17

    File NOTE: Please contact Smart Sensor for Mechanical Products technical support by phone at +1 864-284-5700 ext. 6 or by email at us-mptsensortechsupport@abb.com to obtain the firmware file. Figure 85 - Upgrade Router's Firmware Figure 83 - Update Router's Firmware...
  • Page 20: Update On-Premise Gateway Application

    6.2 Update On-Premise Gateway Application Login to the gateway by following the instructions from section 21 From the top banner, click on Container tab. Figure 89 - Open Application File Figure 87 - Container Tab Click Install to start installing the application and wait until the process is complete.
  • Page 21 7 KNOWLEDGE BASE UP means that the sensor is currently connected with at least one OPC-UA Client. • How many EtherNet/IP devices and OPC-UA DOWN means that the sensor is not currently sessions can connect to a Dodge On-Premise connected to any OPC-UA Clients. Gateway? CONFIG indicates initial configuration and that the Each Dodge gateway functions as a server and can...
  • Page 22 ABB Motors and Mechanical Inc. 5711 R. S. Boreham Jr. Street Fort Smith, AR 72901 Ph: 1.479.646.4711 Mechanical Power Transmission Support *mn3093-0921* Ph: 1.864.297.4800 new.abb.com/mechanical-power-transmission baldor.com © ABB Motors and Mechanical Inc. All Rights Reserved. Printed in USA. MN3093 09/2021...

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