Zimmer DVR1000 Series Installation And Operating Instructions Manual

Zimmer DVR1000 Series Installation And Operating Instructions Manual

Rotary distributor

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INSTALLATION AND
OPERATING
INSTRUCTIONS
Rotary distributor
DVR1000 series
DDOC00221
THE KNOW-HOW FACTORY
www.zimmer-group.com

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Summary of Contents for Zimmer DVR1000 Series

  • Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Rotary distributor DVR1000 series DDOC00221 THE KNOW-HOW FACTORY www.zimmer-group.com...
  • Page 3: Table Of Contents

    10.4 Attaching the torque support arm ....................................13 10.4.1 Profibus DVR1125PB pin assignment ................................14 10.4.2 Profinet DVR1125PN pin assignment ................................15 11 Maintenance ....................................16 12 Decommissioning/disposal ..............................16 13 Declaration of Incorporation ..............................17 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 4: Supporting Documents

    General notices contain usage tips and valuable information, but no warnings of dangers to health. INFORMATION This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 5: Safety Notices

    ► When using the product under extreme conditions, adjust the maintenance interval according to the degree of contamination. ► Note that, due to the spring tension, you should exercise increased caution when uninstalling products with integrated springs. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 6: Proper Use

    ► Please contact Zimmer Customer Service if you have any questions. 5.2 Type plate A type plate is attached to the housing of the product. The article number and confirmation number are shown on the type XX-XXXXXX plate. Article number Confirmation number Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 7: Functional Description

    Case Torque support Hoseless air connection to the tool changer Robot flange Energy and data transmission 8x pneumatic feed-through Assembly window Tool flange Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 8: Technical Data

    8 Accessories/scope of delivery INFORMATION If any accessories not sold or authorized by Zimmer GmbH are used, the function of the product cannot be guaranteed. Zimmer GmbH accessories are specifically tailored to the individual products. ► For optional accessories and those included in the scope of delivery, refer to our website.
  • Page 9: Installation

    • Strength class of the mounting screws 8.8 (DIN EN ISO 4762) ► Observe the tightening torque of the mounting screws. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 10: Installing The Product

    ► Turn the assembly window gradually over the respective screw position. ► Close the cover of the assembly window. Assembly window Centering Mounting screw Straight pins Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 11 ► Use the straight pin and the centering device to position the tool on the tool flange. ► Use the mounting screws to mount the tool on the tool flange. Straight pins Mounting screw Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 12: Installing The Energy Supply

    ► Use compressed air in accordance with DIN ISO 8573-1 [2:4:1]. 10.3 Installing accessories NOTICE Before installing an accessory, make sure it is suitable for use with the selected variant. ► You can find information on our website. ► Please contact Zimmer Customer Service if you have any questions. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 13: Attaching The Torque Support Arm

    ► Arrange the pin of the torque support arm parallel to the turning axis 0.1 A or casing surface of the product. ► Maintain a parallelism tolerance of 0.1 mm. ► Do not position the fixed point of the torque support arm onto the product. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 14: Profibus Dvr1125Pb Pin Assignment

    Color Function GNYE Ground green/yellow unassigned unassigned Profibus SHIELD Shielding unassigned Profibus white unassigned Profibus black unassigned M17 7-pin socket M12 5-pin B-coded socket Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 15: Profinet Dvr1125Pn Pin Assignment

    Profinet SHIELD Shielding Ethernet green Ethernet orange WHGN Ethernet white/green WHOG Ethernet white/orange M17 7-pin socket M12 4-pin D-coded socket Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 16: Maintenance

    ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 17: Declaration Of Incorporation

    Authorized representative for the (Place and date of issuance) Martin Zimmer compilation of relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...

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