Related Manuals for Zimmer DKHS1000 Series
Summary of Contents for Zimmer DKHS1000 Series
- Page 1 INSTALLATION AND OPERATING INSTRUCTIONS DKHS1000 Series Rotary clamping element Hydraulic DDOC00230 THE KNOW-HOW FACTORY www.zimmer-group.com...
- Page 2 INSTALLATION AND OPERATING INSTRUCTIONS: Rotary clamping element hydraulic DKHS1000 series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com • • • • •...
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Page 3: Table Of Contents
INSTALLATION AND OPERATING INSTRUCTIONS: Rotary clamping element hydraulic DKHS1000 series Content Supporting documents ................................. 4 Safety instructions ................................. 4 Proper use ..................................... 5 Improper use ..................................5 5 Personnel qualification ................................. 5 Product description ................................6 Laser engraved type plate ......................................6 Funktion .................................... -
Page 4: Supporting Documents
1. Installation, commissioning, maintenance or repair may only be performed by qualified specialists in accordance with these installation and operating instructions. 2. The element may only be used in accordance with its intended use and technical data. Zimmer GmbH shall accept no liability for any damage caused by improper use. 3. Any use other than the intended use requires written approval from Zimmer GmbH. -
Page 5: Proper Use
► Operate the product only in a technical condition that corresponds to the guaranteed parameters and conditions of use. Ö Zimmer GmbH is not liable for any damages resulting from improper use. The user bears the sole risk. The element may only be used in the following areas or, more specifically, in the following machines or systems: • The element is designed solely for torque absorption on rotating machine components. -
Page 6: Product Description
Under no circumstances should the laser engraving on the element be removed or changed. Should the laser engraving nevertheless be removed or changed, Zimmer GmbH is not liable for any damages or claims. If you have any further questions, please contact Zimmer Customer Service. -
Page 7: Funktion
The element is not suitable for dynamic emergency braking. Fig. 1: Cutaway view of the DKHS1000 series element Fig. 2: DKHS1000 series element - cutaway view A... -
Page 8: Technical Data
ISO 19973-1 (dangerous failures with regard to the safety of machinery). INFORMATION For technical data, please refer to our website at www.zimmer-group.de/de/lt-faq. This data varies within the series, depending on the specific design. If you have any further questions, please contact Zimmer Customer Service. Exemplary explanation of the holding torque: The exemplary technical specification “Holding torque 1”: 1000 Nm” means a maximum rotation of the shaft of 1 arcsec (angular second) under a torque effect of 1000 Nm. -
Page 9: Installation
INSTALLATION AND OPERATING INSTRUCTIONS: Rotary clamping element hydraulic DKHS1000 series 10 Installation WARNUNG Risk of injury in case of unexpected movement of the machine or system into which the element is to be installed. ► Switch off the power supply to the machine before all work. -
Page 10: Installation Of The Mechanical System
INSTALLATION AND OPERATING INSTRUCTIONS: Rotary clamping element hydraulic DKHS1000 series 10.1 Installation of the mechanical system Zimmer GmbH Im Salmenkopf 5 77866 Rheinau, Germany +49 7844 9138 0 +49 7844 9138 80 www.zimmer-group.com • • • •... - Page 11 The minimum mounting surface with which the element may be mounted on the shaft connection is plus 22 mm of the internal diameter of the shaft connection of the rotary clamping element. Zimmer GmbH recommends a mounting surface of + 40 mm! SURFACE ROUGHNESS The surface of the reflection must have a roughness of at least Ra 1.6.
- Page 12 INSTALLATION AND OPERATING INSTRUCTIONS: Rotary clamping element hydraulic DKHS1000 series ► The adjustment of the tuning disk to the specified tuning dimension. Ö See the laser engraving for the adjustment dimension of the element. ► Check whether all cutting rings and O-rings are properly inserted in the element.
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Page 13: Hydraulic Diagram
INSTALLATION AND OPERATING INSTRUCTIONS: Rotary clamping element hydraulic DKHS1000 series 10.2 Hydraulic diagram INFORMATION The illustrated hydraulic diagram is an exemplary representation. If you have any further questions, please contact Zimmer Customer Service. Rotary clamping element Hydraulic directional valve Hydraulic pump Oil tank Pressure regulator 10.3 Deinstallation of the element... -
Page 14: Error Diagnosis
Even though the element is maintenance-free as mentioned above, perform a regular visual inspection to check for any corrosion, damages or contamination. Zimmer GmbH shall not be liable in the event of unauthorized dismantling and reassembling of the element or in the event of any malfunction or damage resulting from this. -
Page 15: Transportation/Storage/Preservation
INSTALLATION AND OPERATING INSTRUCTIONS: Rotary clamping element hydraulic DKHS1000 series 15 Transportation/storage/preservation ► Transport and storage of the element must take place only using the original packaging or similar packaging. ► If the element is already mounted onto the superordinate machine unit, ensure that during transport the element is not subjected to any load (for example, if there is a swivel bridge at the top). -
Page 16: Declaration Of Conformity
INSTALLATION AND OPERATING INSTRUCTIONS: Rotary clamping element hydraulic DKHS1000 series 17 Declaration of Conformity In terms of the EC Directive 2014/30/EC on electromagnetic compatibility Name and address of the manufacturer: Zimmer GmbH 77866 Rheinau, Germany, Im Salmenkopf 5 +49 7844 9138 0 ...
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