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Printed Matter No. 9839 0289 01
Publication Date 2021-06-09
Valid from Serial No. A7670001
RTP2600-HR25
(700-2600 Nm)
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
RTP2600-HR25
8431102600
WARNING
Product Instructions
Nutrunner

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Summary of Contents for Atlas Copco RTP2600-HR25

  • Page 1 RTP2600-HR25 Printed Matter No. 9839 0289 01 Nutrunner Publication Date 2021-06-09 Valid from Serial No. A7670001 Product Instructions RTP2600-HR25 8431102600 (700-2600 Nm) WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
  • Page 2: Table Of Contents

    Inspection of motor parts ................ 16 Maintenance Instructions................ 16 Service recommendations .............. 16 Preventive Maintenance .............. 16 Service instructions ................ 16 Inspection of silencer................ 16 Tightening of threaded connections ............ 17 Lubrication Instructions................... 17 Rust Protection and Cleaning.............. 17 For maximum performance .............. 17 © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 3 Lubrication guide ................. 17 Lubrication guide ................. 17 For maximum performance .............. 19 Dismantling/Assembling Instructions .............. 19 Symbols.................... 19 Dismantling the motor................ 20 Assembling the motor................ 21 Troubleshooting.................... 23 Troubleshooting .................... 23 Recycling ....................... 24 Environmental Regulations................ 24 Recycling information .................. 24 © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 4: Product Information

    ■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions.
  • Page 5: Servaid

    Please consult the Atlas Copco website for more information www.atlascopco.com/sds. Product safety video for nutrunners Learn more about safety features on Atlas Copco nutrunners and what measures the operator has to take for a safe operation. Click the link or scan the QR code below to view the video: https://www.youtube.com/watch?v=FAh6yttvUpw...
  • Page 6: Main Components And Functions

    Inlet adapter Connects the tool into the air preparation unit - pressurized air. Technical Product Data Technical Product Data can be found on either ServAid, or the Atlas Copco website. Please visit: https://servaid.atlascopco.com or www.atlascopco.com. © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 7: Service Overview

    The tool is intended for lubricated air, supplied by the FRL unit. Make sure that the oil level is above mini- mum levels on a regular basis. © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 8: Installation

    Air Quality ■ For optimum performance and maximum product life we recommend the use of compressed air with a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer. ■ Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of liquid water.
  • Page 9: Connecting The Tool And The Frl Stand

    10. Continue pushing the trigger button on the tool. Adjust the pressure at free speed using the control knob, according to the torque pressure chart. 11. When you get the correct pressure, push down the control knob and release the trigger button. © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 10 Installation RTP2600-HR25 © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 11: Installing The Trigger Guard

    Allen key Remove the plastic plugs on the swivel unit, closest to the push button. Put the trigger guard in position over the push button. Tighten the trigger guard with screws. © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 12: Operation

    Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high. ■ Use dust extraction system or mouth protection mask in dusty environments. © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 13: Operating Instructions

    When the sound decreases, release the push button to stop the tool. With electric tools the run down of the nut is controlled by the Power Focus. © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 14 Operation RTP2600-HR25 © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 15 RTP2600-HR25 Operation © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 16: Service

    Lubricate the threads with grease prior to fitting. All O-rings must be greased prior to assembly. Always use an Atlas Copco FRL-unit for regulation of pressure oil mist, water separation and filtering. Inspection of silencer Change or clean the filters regularly. Clogged filters will reduce power output.
  • Page 17: Tightening Of Threaded Connections

    BR2 Plus * Not for angle gears. Brand Angle gears Molykote Longterm 2 Plus Lubrication guide Valid lubricants: Lubricant Description Molycote Longterm 2 plus Q8 Chopin S46 Shell Gadus S2 Gear © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 18 Service RTP2600-HR25 Motor Motor housing © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 19: For Maximum Performance

    With extreme dry air the service life of vanes and machine performance might be reduced. A daily supply of 0.1 – 0.2 ml oil into the machine inlet will improve the machine performance. Alternatively consider an automatic lubricator device, Atlas Copco oil fog lubricator DIM, or single point lubricator DOS, which will improve the machine performance.
  • Page 20: Dismantling The Motor

    Service RTP2600-HR25 Dismantling the motor Model ØD mm Service tool RTP1300/2600 RTP4100 19.8 4080 1463 01 © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 21: Assembling The Motor

    Service tool RTP1300/2600 31.5 15.5 4080 0567 09 RTP4100 41.5 20.5 4080 1463 00 Model ØD mm Ød mm L mm Service tool RTP1300/2600 4080 0207 02 RTP4100 4080 0207 04 © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 22 Service RTP2600-HR25 Model ØD mm Ød mm L mm Service tool RTP1300/2600 4080 0208 02 RTP4100 4080 0208 03 © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 23: Troubleshooting

    The tool has been flushed with a The pressurized air system is af- See service recommendation for large amount of water. fected by a large amount of con- specific environments. densed water. © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 24: Recycling

    Metal, steel Back plate Metal, aluminum Screws Metal, steel * The rotor vanes in the tool contains PTFE. Follow and observe the normal health and safety recom- mendations concerning PTFE. © Atlas Copco Industrial Technique AB - 9839 0289 01...
  • Page 28 Original instructions © Copyright 2021, Atlas Copco Industrial Technique AB. All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. Atlas Copco Industrial This applies in particular to trademarks, model denominations, part numbers Technique AB and drawings.

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