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OPERATOR'S MANUAL
MAGNETIC BOX AND PAN BRAKE
MODEL: BB-4816M-V2
Baileigh Industrial
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
Baileigh-Sales@jpwindustries.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS
PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Edition 2 03/2023
© 2022 Baileigh Industrial
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Summary of Contents for Baileigh BB-4816M-V2
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents Thank You & Warranty ..................... 1 Introduction ........................3 General Notes ........................3 Safety Instructions ......................4 Safety Precautions ......................6 Dear Valued Customer ....................6 Technical Specifications ....................8 Technical Support ......................8 Unpacking And Checking Contents ................. 9 Transporting And Lifting .................... -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from BAILEIGH INDUSTRIAL. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. BEWARE OF CRUSH HAZARD Placing fingers or hands between the clamping leaf and the magnetic bed could cause serious personal injury.
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Page 8: Safety Precautions
Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine. - Page 9 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool.
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Page 10: Technical Specifications
(other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: Baileigh-Service@jpwindustries.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only. -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. - Page 13 Item Name Qty. Body and Pedestal Footswitch Back Feet Front Feet Tool Tray Back Stop Collars Back Stop Bars Notched Clamping Bar – Long Narrow Clamp Bar Wide Clamp Bar – Long Segmented Clamp Bar (Assortment) Bag of Hardware (not shown)
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Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 15: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, worktables, or other machinery. •... -
Page 16: Overall Dimensions
OVERALL DIMENSIONS... -
Page 17: Assembly And Set Up
(provided). The two feet with the safety tape will be on the front of the brake. (the side with the Baileigh logo). 3. Tighten the button head screws securely. 4. Carefully lay the brake on its side and then... - Page 18 Footswitch 1. Unstrap and straighten out the footswitch cable. 2. Grasp the connector end and plug into the receptacle at the bottom of the electrical cabinet. 3. Tighten the connector sleeve. figure 5 Removing and Installing the Bending Extension Bar Note: The bending extension is typically on the bending leaf.
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Page 19: Electrical
220VAC (209VAC to 231VAC). Failure to comply will damage the machine and void the warranty. If needed, contact Baileigh Industrial at 920-684-4990 to purchase a Buck Boost transformer. The service personal will be able to assist in placing the order for the transformer or provide specifications so that you will be able to obtain the proper transformer for your application. - Page 20 WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.
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Page 21: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. Keep hands and fingers clear of the clamping beam. Stand off to the side of the machine to avoid getting hit with the bending apron as it comes up to bend. - Page 22 4. Press the GREEN power rocker switch to ON. 5. Position the piece part under the clamp bar. Use the backstop if needed. 6. To apply the pre-clamping force, step down on the footswitch or press either of the GREEN start switches (See fig.
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Page 23: Magnetism Notes
Bending Edges of Materials Piece part Piece of filler When bending a narrow lip (2” min. [51mm]) material on a piece of material it is a good idea to place a piece of filler material under the clamping bar as shown in (fig. 11). This will support the clamping bar, allowing the bar to set flat across the brake body. -
Page 24: Bending Allowance
BENDING ALLOWANCE In order to bend sheet metal accurately, you will need to consider the total length of each bend. This is referred to as bend allowance. Subtract the bend allowance from the sum of the outside dimensions of the piece part to obtain the actual overall length or width of the piece. Because of differences in sheet metal hardness, and whether the bend is made with the grain or against it, exact allowances must sometimes be made by trial and error. -
Page 25: Bend Configurations
BEND CONFIGURATIONS Return Bends Rolled Edge Closed Channel Stiffening Rib Angle Bend Fins BENDING EXAMPLES Folding Over a Lip The thickness, width, and length of material are factors to consider when folding a lip. DO NOT exceed 20ga. (.035”) for material thickness. 1. - Page 26 Rolling an Edge Use a piece of solid steel round or a pipe to accomplish this. 1. Position the clamping bar and the round bar as shown in (fig. 14) to ensure that the piece part is positioned correctly. Energize the electromagnet. figure 14 2.
- Page 27 Forming Pans With Slotted Clamp Bar The slotted clamping bar works great for making shallow pans and trays. The entire clamp bar lifts automatically for easy insertion and removal of the piece part. 1. Fold two opposite sides and the corner tabs with the slotted clamp bar. (The slots will NOT affect these bends.) 2.
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Page 28: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. •... -
Page 29: Checking Machine Accuracy
Checking Machine Accuracy To achieve and maintain accurate bends on the Baileigh BB-4816M-V2 magnetic brake, the working surface of the bending beam and the bending edge of the clamp bar need to be straight. Both surfaces must also be parallel to each other. This can be checked periodically with a precision straight edge. -
Page 30: Parts Diagram
PARTS DIAGRAM... -
Page 31: Parts List
Parts List Item Fig. No Description Qty. BA1-203 Front feet GB/T70.2 Screw M10X16 BA1-204 Back feet GB/T6170 Nut M8 GB/T70.1 Screw M8X20 BA1-205 Stand GB/T818 Screw M6X12 BA1-206 Plate GB/T818 Screw M6X8 BA1-207 Right Shield GB/T70.1 Screw M8X20 GB/T70.1 Screw M8X30 BA1-208 Connect plate GB/T70.1... - Page 32 Item Fig. No Description Qty. GB/T119.2 Straight pin 12X100 GB/T70.1 Screw M8X20 BA1-222 Fixed set BA1-223 Hinge body BA1-224 BA1-225 Bolt BA1-226 Ball seat GB/T6170 Disc spring 6.2x12.5 GB/T6170 Nut M6 BA1-227 Workbench GB/T70.1 Screw M8X12 GB/T70.1 Screw M8X12 BA1-228 Back stop bar BA1-229 Tray...
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Page 33: Electrical Schematic
ELECTRICAL SCHEMATIC Electrical Components Item Part No. Description BA1-164 DG801F, Power Port BA1-165 KCD4, Main On - Off BA1-166 ZB2-BE102C, Red Stop Push Button BA1-167 XV-153-1C25, NC Contact, NO Contacts BA1-168 ZB2-BE101C, Green Start Push Button BA1-169 KCD4, Toggle Switch BA1-170 KSD301, Temp Switch BA1-171... -
Page 34: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Machine is not plugged in to a Have qualified electrician check live circuit. circuit. Bending leaf lifted before start Return bending leaf to lower button is pressed. - Page 35 Full Clamping Not Operating If you are not achieving a full clamp, the angle micro switch may not be fully actuated. Do the following to check that the angle micro switch is being fully actuated: • The micro switch can be found on the electrical panel located at the end of the square brass section.
- Page 36 BAILEIGH INDUSTRIAL 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com...
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