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OPERATOR'S MANUAL
TUBE AND PIPE NOTCHER
MODEL: TN-300 (B8520)
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 09/2019
© 2019 Baileigh Industrial Holdings LLC
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Related Manuals for Baileigh HARE&FORBES TN-300
Summary of Contents for Baileigh HARE&FORBES TN-300
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents INTRODUCTION ......................1 GENERAL NOTES ......................1 SAFETY INSTRUCTIONS ....................2 SAFETY PRECAUTIONS ....................4 TECHNICAL SPECIFICATIONS ..................6 UNPACKING AND CHECKING CONTENTS ..............7 TRANSPORTING AND LIFTING ..................8 INSTALLATION ....................... 9 Anchoring the Machine ....................9 ELECTRICAL ........................ -
Page 3: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 4: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 5 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 6: Safety Precautions
Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine. - Page 7 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool.
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Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS Notching Capacity (OD) 15.8 – 76.2mm Angle Adjustment 0 – 220° Spindle Speed 200rpm Power 240V / 50hz Motor 1/2HP (.4kw) / 9A Shipping Weight 120kg Shipping Dimensions 1220 x 788 x 788mm Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only. -
Page 9: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 10: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 11: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, worktables, or other machinery. •... -
Page 12: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 13 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 14: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. When handling large heavy materials make sure they are properly supported. This notcher uses replaceable hole-saws to produce quality notches in various materials at almost unlimited angles. -
Page 15: Arbor Adapters
4. Start the notcher with the on/off switch. 5. Grasp the feed hand wheel and SLOWLY feed the hole-saw into the tubing. Continue feeding completely through the material to complete the notch. 6. The speed of the hole-saw is fixed and is correct for most sizes. -
Page 16: Machine Adjustments
MACHINE ADJUSTMENTS Two of the rollers have an eccentric tension adjuster, they are the ones that have a hexed shaped portion beneath the “V” roller. 1. To adjust, loosen the center bolt using a 1/2" wrench, and then with another wrench to hold the hex, rotate the hex slightly and the roller will either tighten or loosen as the hex eccentric is turned. -
Page 17: Parts Diagram
PARTS DIAGRAM Handwheel Assembly Parts Diagram... -
Page 18: Main Tube Assembly Parts Diagram
Main Tube Assembly Parts Diagram... -
Page 19: Roller Base Assembly Parts Diagram
Roller Base Assembly Parts Diagram... -
Page 20: Lock Nut Assembly Parts Diagram
Lock Nut Assembly Parts Diagram... -
Page 21: Vise Assembly Parts Diagram
Vise Assembly Parts Diagram... -
Page 22: Electrical Box Assembly Parts Diagram
Electrical Box Assembly Parts Diagram... -
Page 23: Parts List
Parts List Item Part Number Description Qty. ME-M600-6A001 Main Tube ME-M600-6A003 Track Mount ME-M600-6A005 Slide Plate ME-M600-6A009 Gear Rack M600-6A026 Vee Track 19" ME-M600-6A017 Stop Block ME-M600-6A004 Slide Plate PP-0202-ME Adjusting Bushing Wx3 PP-0203-ME Non-Adjusting Bushing W3 PP-0201 V-Roller PP-0962 Gearbox ME-M600-7A001 Saw Arbor... - Page 24 Item Part Number Description Qty. M600-6A008 Lexan Guard PP-0997 3/4 OD x 5/8 ID x 5/8 Lg Bush PP-1063 .75 ID x .875 OD x .5 Flange Bushing PP-0090 3/4" Split Collar M600-5A002 Degree Dial BSM-0138 M6 x 1.0 x 12 BHCS BSM-0053 M8 x 1.25 x 25 Hex Flg BSM-0002...
- Page 25 Item Part Number Description Qty. PP-0152 On/Off Switch (US) M900-6A048 Vise Shaft Support M900-6A075 Vise Shaft Support BSM-0089 M10 Flat Washer...
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Page 26: Electrical Schematic
ELECTRICAL SCHEMATIC... - Page 27 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used.
- Page 28 Pipe/Tube Notcher-Electric Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 11. Secure Material. 1. Maintenance. During the notching process, Make sure the Pipe/Tube Notcher the workpiece must always be secured in the work is turned off and disconnect from the main power holding vice.
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