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OPERATOR'S MANUAL
PIPE NIBBLE NOTCHER
MODEL: TN-200E
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 07/2020
© 2020 Baileigh Industrial Holdings LLC
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Summary of Contents for Baileigh TN-200E
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SUPPORT ....................8 TECHNICAL SPECIFICATIONS ..................9 UNPACKING AND CHECKING CONTENTS ..............10 TRANSPORTING AND LIFTING .................. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine. - Page 9 4. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 5. Keep work area clean. Cluttered areas invite injuries. 6. Overloading machine. By overloading the machine, you may cause injury from flying parts. DO NOT exceed the specified machine capacities.
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Page 10: Technical Support
(other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only. -
Page 11: Technical Specifications
TECHNICAL SPECIFICATIONS Notching Stations Notching Angle 90º, Fixed 1/4”, 3/8”, 1/2” (6.35mm, 9.5mm, 12.7mm) 3/4”, 1”, 1-1/4” (19.05mm, 25.4mm, 31.75mm) Notching Capacity (Pipe, SCH 40) 1-1/2”, 2” (38.1mm, 50.8mm) 0.133” (3.3mm) Maximum Wall Thickness Carbon Steels and Non-Ferrous Materials Suitable Materials (Aluminum, Copper, etc.) Noise Emission without Load Below 55dB... -
Page 12: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 13: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 14: Installation
If you intend to mount the Baileigh machine on a workbench be aware of the following: • Overall weight of the machine and the weight of material being processed. -
Page 15: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. - Page 16 • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
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Page 17: Operation
Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. The Baileigh TN-200E Pipe Notcher is a special tool used to cope Schedule 40 pipe, ranging in size from 1/4” up to 2”. -
Page 18: Material Selection
MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind: • Material must be clean and dry. (without oil) This can vary widely depending upon how the end of the pipe was prepared. -
Page 19: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily: •... -
Page 20: Troubleshooting
TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Normal operation if piece of Some deformation of the material is also stuck with blade. material will occur. This will at times cause the blade to stick in the body. -
Page 21: Electrical Schematic
ELECTRICAL SCHEMATIC Power Plug Electromagnetic Switch... -
Page 22: Parts Drawing
PARTS DRAWING... -
Page 23: Parts List
Parts List Item Part No. Description TN200E-1 Stand I TN200E-2 Hex Nut M12 TN200E-3 Flat Washer 12mm TN200E-4 Switch Plate TN200E-5 Socket Head Cap Screw M10x20 TN200E-6 Socket Head Cap Screw M10x40 TN200E-7 Socket Head Cap Screw M10x35 TN200E-8 TN200E-9 TN200E-10 Housing Cover TN200E-11... - Page 24 Item Part No. Description TN200E-30 Phillips Pan HD Tapping Screw #8x1/2 (ST4.2x13) TN200E-31 Thermal Overload Protector TN200E-32 Cord Clamp TN200E-MOTOR Motor 2HP 230V 1PH 33-1 TN200E-33-1 Key (not shown) 8x35mm TN200E-Fan Cover Motor Fan Cover (not shown) TN200E-24-1 Motor Fan (not shown) TN200E-34 Hex Cap Screw M10x25 TN200E-35...
- Page 25 NOTES...
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- Page 28 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL HOLDINGS LTD. U WIFT OINT WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS...