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OPERATOR'S MANUAL
ENGLISH WHEEL
MODEL: EW-30
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 12/2016
© 2016 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh EW-30
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................ -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine. - Page 9 7. Dressing material edges. Always chamfer and deburr all sharp edges. 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity. 9.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS Mild Steel Capacity 14ga. (1.897mm) Aluminum Capacity (Soft) .125” (3.175mm) Throat Depth 30" (762mm) Top Wheel Dimensions 10" x 3” (254 x 76.2mm) Flat, 36”, 24”, 12”, 8”, 6”, 4”, and 2” Lower Die Edge Radius (Flat, 914, 610, 305, 203, 152, 102, and 51mm) Power Manual Shipping Dimensions... -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 12: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 13: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, work tables, or other machinery. •... -
Page 14: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE The English wheel stretches metal workpieces thinner and longer as they are rolled between the upper wheel and lower wheel. Simultaneously, a track is pressed into the metal, creating a convex curve in the workpiece. By varying the amount and pattern of the tracks, a wide variety of contours can be produced. -
Page 15: Material Selection
MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind: • Material must be clean and dry. (without oil) •... -
Page 16: Rolling Tips
5. Engage the quick release lever to raise the lower wheel to the operating position. The button head cap screw on the cam should rest against the bottom of the lower wheel bracket. 6. Insert the workpiece between the wheels. 7. - Page 17 Tracking Patterns As metal passes between the upper and lower wheels, a "track" or shiny line is pressed into the metal. Various tracking patterns can be used to shape workpieces depending upon their shape or size. Zigzag Pattern This pattern uses closely-spaced tracks to move from one end of the material to the other.
- Page 18 Star Pattern The star pattern is useful for shaping round workpieces. Note: Avoid rolling directly over the center of the workpiece, as too many passes could overstretch the metal. Staggered Stop Pattern With this pattern, the track alternates randomly between three different sets of lines. Note: Marking the workpiece with a non- permanent marker so you can see the outside, middle and inside lines more clearly.
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Page 19: Selecting Lower Wheels
Crisscrossing Tracks Crisscrossing tracks can help produce smoother curves in your workpiece using the zigzag or staggered stop pattern. After running tracks along one length of the workpiece, turn the metal sheet 90° and run tracks along the opposite length so the workpiece is equally covered by both sets of tracks. -
Page 20: Machine Adjustments
MACHINE ADJUSTMENTS Wheel Replacement A flat upper and lower wheel are preinstalled on the English wheel. The lower wheel can be replaced with any of the other lower wheel wheels. Important: Hold an upper wheel securely when installing or removing it or it may fall causing injury or damage! Wear steel toe foot-wear to protect your feet. -
Page 21: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. • Check that all nuts and bolts are properly tightened. •... -
Page 22: Frame Assembly
FRAME ASSEMBLY... -
Page 23: Wheel Assembly
WHEEL ASSEMBLY... -
Page 24: Adjuster Assembly
ADJUSTER ASSEMBLY... -
Page 25: Parts List
Parts List Item Part Number Description Qty. EW30-6A001 Side Plate 30" EW30-7A001 Plate Spacer EW36-6A003 Right Leg Front EW36-6A004 Main Top Block EW36-6A008 Lower Slide Block EW36-6A005 Side Plate EW36-6A012 Side Plate Rear EW36-7A001 Top Roller EW36-5A002 Adjusting Tube EW36-5A004 Adjustment Shaft EW36-7A003 Lower Ram... - Page 26 Item Part Number Description Qty. 5/16-18 X 0.5 SHCS M8 X 1.25 X 25 SHCS M12 X 1.75 X 120 SHCS M12 X 1.75 Nylon Lock Nut M12 X 1.75 X 30 SHCS M8 X 1.25 Hex Nut M12 X 1.75 X 30 Hex Flange M16 X 2.0 X 35 Hex Flange...
- Page 27 NOTES...
- Page 28 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
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