Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for BossWeld X Series
Summary of Contents for BossWeld X Series
- Page 1 AC/DC TIG INVERTER WELDER 415V MANUAL Inverter Multiprocess Welder...
- Page 2 The Bossweld X-Series 320X AC/DC TIG Welder 415V is the latest in IGBT inverter welder technology, this precise power source delivers a smooth output in AC and DC Lift TIG, HF TIG, MMA/Stick settings, providing the user adjustments via the full digital control.
-
Page 3: Table Of Contents
CONTENTS PAGE WARRANTY BOX CONTENTS WARNINGS MACHINE CARE / SAFETY INSTRUCTIONS WORK AREA SAFETY MAINTENANCE & DISPOSAL / GAS BOTTLE FRONT & REAR PANEL LAYOUT CONTROL PANEL DUTY CYCLE MACHINE SET UP STICK/MMA AC / DC 13-14 MANUAL METAL ARC PROCESS (MMA WELDING) MACHINE SET UP TIG WELD 16-19 GENERAL LIFT ARC / HF START... -
Page 4: Warranty
7. Use on Incorrect voltage or non authorised electrical connections and plugs 8. Use of non standard parts 9. Repair, case opening, tampering with, modifications to any part of the item by non authorised BOSSWELD repairers. This warranty covers the machine only and does not include Torches, Leads, Earth Clamps, Electrode holders, Plasma Torches, Tig Torches and any of the parts on those items unless there is a manufacturing fault. -
Page 5: Box Contents
BOSSWELD AC/DC 320X Inverter TIG Welder Box Contents 1. Bossweld X-Series 320X AC/DC TIG Welder 415V 2. 4m 26 Series TIG Torch 3. 3 metre Electrode Holder Lead 600 Amp 4. 3 metre Earth Clamp 5. Gas Hose Quick Disconnect 6. -
Page 6: Warnings
WARNING The device and packaging material are not toys! Children must not be allowed to play with the machine and its accessories. Plastic parts and packaging are choking risks for children. • Open the packaging and remove the welder carefully. •... -
Page 7: Machine Care / Safety Instructions
MACHINE CARE / SAFETY Keep the welding cables, earth clamp and electrode holder in good condition. Failure to do this can result in poor welding quality, which could be dangerous in structural situations. Prior to use, check for breakage of parts and any other conditions that may affect operation of the welder. Any part of the welder that is damaged should be carefully checked to determine whether it will perform its intended function whilst being safe for the operator. -
Page 8: Work Area Safety
WORK AREA Ensure a clear, well lit work area with unrestricted movement for the operator. The work area should be well ventilated, as welding emits fumes which can be dangerous. Always maintain easy access to the ON/OFF switch of the welder, and the electrical mains supply. Do not expose the welder to rain and do not operate in damp or wet locations Where welding must be undertaken in environments with increased risk of electric shock, confined spaces or in the presence of flammable or explosive materials, it is important that the environment be evaluated in advance... -
Page 9: Maintenance & Disposal / Gas Bottle
IMPORTANT! - We strongly recommend that you check for gas leakage prior to operation of your machine. We recommend that you close the cylinder valve when the machine is not in use. BOSSWELD, authorised representatives or agents of BOSSWELD will not be liable or responsible for the loss of any gas. -
Page 10: Front & Rear Panel Layout
FRONT PANEL 1. Control Panel 2. Gas Output Connector 3. Negative Output Connection 4. Control Socket 5. Positive Output Connection REAR PANEL 6. Water Box Connector 7. Input Power Cable 8. Power Switch 9. Gas Inlet Connector DO NOT GRIND YOUR PLUG This will void any warranty on your machine 10 10... -
Page 11: Control Panel
CONTROL PANEL 1. A Indicator: illuminate when Amps is displayed on left LCD panel Job Indicator 2. Welding Current and Other Parameter Display 3. S Indicator: illuminate when Seconds is displayed on left LCD panel % Indicator: illuminate when Percentage is displayed on left LCD panel Hz Indicator: illuminate when Hertz is displayed on left LCD panel 4. -
Page 12: Duty Cycle
DUTY CYCLE Special note: If this welders duty cycle is exceeded the welder will enter “thermal overload” which will automatically stop the welding output in order to protect, both the user and the welder. You will know the welder has gone into thermal overload when the overload error indicator light is illuminated. -
Page 13: Machine Set Up Stick/Mma Ac / Dc
MACHINE SET UP STICK/MMA AC / DC Note: The below image shows setup for DCEP / Negative Polarity (Most Common application) 6.Select Stick / MMA mode 2. Connect earth Clamp to the terminal 2. Connect Electrode holder to the terminal Plug the machine 415V 3 phase input Connect earth clamp firmly to work-piece power plug into the wall socket, ensuring... - Page 14 MACHINE SET UP STICK/MMA - CONTINUED Ensure the electrode / electrode holder is Press 1 time on the Control knob for not near the work-piece or can earth out, Hot Start. This control provides extra power turn the machine on using the mains power when the weld starts to counteract the high switch.
-
Page 15: Manual Metal Arc Process (Mma Welding)
MANUAL METAL ARC PROCESS (MMA WELDING) When an arc is struck between the metal rod (electrode) and the workpiece, both the rod and workpiece surface melt to form a weld pool. Simultaneous melting of the flux coating on the rod will form gas and slag which protects the weld pool from the surrounding atmosphere. -
Page 16: Machine Set Up Tig Weld
MACHINE SET UP TIG WELD 6 & 7. Fit gas regulator to bottle and install gas hose to the inlet on the back panel of welder. Turn on regulator and set gas flow to between 10-15 L/min depending on your welding environment 10.Select TIG LIFT OR HF Start mode 2. - Page 17 BOSSWELD authorised representatives or agents of BOSSWELD will not be liable or responsible for TIG Lift is a method of starting the arc the loss of any gas.
- Page 18 MACHINE SET UP TIG WELD - CONTINUED For AC Welding Press WAVE MODE button to select AC Square, AC Sine, AC Triangle or DC Select your requireed amperage by turning the Multi-Function Control knob. Press the knob to cycle the AC Balance; this control allows the operator to adjust the balance between the penetration (EN) and Direct current TIG (DC) welding is when the current...
- Page 19 MACHINE SET UP TIG WELD - CONTINUED For NO Pulse Welding For Pulse Welding To adjust functions, press the knob to cycle Pulse TIG welding is most commonly used the function selection and rotate the knob to weld thin sections of stainless steel, for setting then press the knob again for non-ferrous metals such as aluminum, confirmation.
-
Page 20: General Lift Arc / Hf Start
LIFT ARC START Lay the outside edge of the Gas Cup on With a small movement rotate the Gas Cup the work piece with the Tungsten Electrode forward so that the Tungsten Electrode 1- 2mm from the work piece. touches the work piece. Now rotate the Gas Cup in the reverse Press the button on the TIG torch direction to lift the Tungsten electrode from... -
Page 21: Basic Tig Welding Guide & Ac / Dc Welding
BASIC TIG WELDING GUIDE FLUX COATING PROCESS CHARACTERISTICS In the TIG process the arc is formed between a pointed tungsten electrode and the workpiece in an inert atmosphere of argon. The small intense arc provided by the pointed electrode is ideal for high quality and precision welding. - Page 22 AC / DC WELDING - CONTINUE AC welding is also the preferred method for: • TIG welding aluminum, because the current supports welding at a higher temperature. • Making repairs on machinery because the machinery usually has a magnetized field and is older and may have rusty areas where there is concern about the higher heat penetration that can occur with DC welding.
-
Page 23: Pulse Tig Welding
PULSE TIG WELDING TIG welding with the pulse feature is most often done for thin metals such as aluminum and can also be used with copper and varieties of steel. Pulsing can be set up with a foot pedal or as a setting on your TIG welder, but when should you use pulsing? There are some very specific applications for pulsing with a TIG welder and then there are times when it can just come in handy to get a job done better. -
Page 24: Tungsten Preparation & Grinding
POINTED TIP GRINDING WHEEL GRINDING WHEEL Note: Do not use wheel for other jobs or tugsten can become contaminated and cause lower weld quality FOOT CONTROL - OPTIONS Bossweld Foot Control 3mt Part No: 660201 GAS LENS TUNGSTEN ELECTRODE FILLER WIRE 3 metre cord Ideal for bench work Parent-Child relationship between the welder and foot controller. -
Page 25: Water Cooler Package Box Contents
BOSSWELD AC/DC 320X WATER COOLER PACKAGE BOX CONTENTS 1. Bossweld TIG 320X Inverter Welder 415V 2. Bossweld Water Cooler 415V (Suits X series) 3. Bossweld Trolley suits MST 350/500X & AC/DC 320X 4. 4mt Water Cooled TIG Torch 5. 3mt Electrode Holder 6. -
Page 26: Water Cooler Package Set Up
WATER COOLER PACKAGE SET UP 10 & 11. Fit gas regulator to bottle and install gas hose to the inlet on the back panel of welder. Turn on regulator and set gas flow to between 10-15 L/min depending on your welding environment 14.Select Water in cooling mode 9. - Page 27 Install the Water Cooled TIG Torch to the Place the Aqua 5X Water Cooler Machine machine by connecting the Dinse Connector on the base of the Bossweld Trolley and to the Negative Output Connection Socket, screw tightly in position on both sides.
- Page 28 9 to 13. BOSSWELD authorised representatives or agents of BOSSWELD will not be liable or responsible for the loss of any gas. Note: Pictures may vary from your machine model...
-
Page 29: Tig Torch Breakdown
BOSSWELD 26 SERIES 200AMP TIG TORCH COMPLETE & SPARES BACK CAP INSULATOR PART NO. DESCRIPTION 95.26F.4.1.SW9A Bossweld 26 Series TIG Torch 4mt 9 pin Plug COLLET TORCH BODY 95.26F.8.1.SW9A Bossweld 26 Series TIG Torch 8mt 9 pin Plug COLLET BODY GAS LENS COLLET BODY PART NO. -
Page 30: Trouble Shooting
TROUBLE SHOOTING Issue Possible Reason Suggestion Remedy Power indicator is not • Welder is not plugged into • Check that the welder is plugged into the 240V lit, fan does not work power supply mains outlet and is switched on. and no output current •... -
Page 31: Operational Environment
• Something caught in the valve • Remove • Solenoid valve is damaged • Contact BOSSWELD hotline OPERATIONAL ENVIRONMENT • Height above sea level ≤1000m • Operation temperature range -10~+40°C • Air relative humidity is below 90%( 20°C) •... - Page 32 OTHER PRODUCTS IN OUR RANGE • ELECTRODES • MIG WIRE • TIG RODS • GAS EQUIPMENT • WELDING HELMETS • WELDING SAFETY • WELDING MACHINES • MIG TORCHES • TORCH SPARE PARTS • TIG TORCHES • WELDING ACCESSORIES • WELDING CABLE...
Need help?
Do you have a question about the X Series and is the answer not in the manual?
Questions and answers