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Related Manuals for BossWeld PULSE 200
Summary of Contents for BossWeld PULSE 200
- Page 1 PULSE INS T R U C TI O N M ANUAL...
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Page 2: Machine Overview
MACHINE OVERVIEW 1. Control Panel 7. Gas Inlet Connector 2. MIG Torch Euro Connector 8. Input Power Cable 3. Polarity Switching Cable 9. Power Switch 4. Aero Socket for Spool Gun 5. Positive Output Connection Socket 6. Negative Output Connection Socket CONTROL PANEL OVERVIEW PULSE 1. -
Page 3: Table Of Contents
I Max (A) I eff (A) Wire Diameter Range 0.8 – 1.2mm Electrode Diameter Range 2.5 – 5.0mm Protection IP21S Insulation Class Thermal Overload Dimensions / Weight L495 x W210 x H330 mm Weight 12 kg 633200 Part Number BOSSWELD.COM.AU... -
Page 4: Wire Feeder Overview
WIRE FEEDER OVERVIEW 1. Spool Holder - 1kg / 5kg 5. Wire Feed Tension Adjustment Latch 2. Wire Inlet 6. Wire Check Button 3. Wire Drive Roller 7. Gas Check Button 4. Wire Feed Tension Arm SAFETY INFORMATION WARNING! The device and packaging material are not toys! Children must not be allowed to play with the machine and its accessories. -
Page 5: Machine Safety
Working with more than one welding machine on a single work piece, or on work pieces that are connected, may generate a dangerous accumulation of no-load voltage between two different electrode holders or torches, the value of which may reach double the allowed limit. BOSSWELD.COM.AU... -
Page 6: Personal Protection Equipment (Ppe)
PERSONAL PROTECTION EQUIPMENT (PPE) PERSONAL PROTECTIVE EQUIPMENT MUST BE USED WHEN MACHINE IS IN USE! GLOVES AND PROTECTIVE CLOTHING Use protective gloves and fire resistant protective clothing when welding. Avoid exposing skin to ultraviolet rays produced by the arc. WELDING HELMET Under no circumstances should the welder be operated unless the operator is wearing a welding helmet to protect the eyes and face. -
Page 7: Mig Set Up - Teflon Liner
Euro connector nut up firmly. Use knife to make a mark on the teflon liner. 6. Uninstall the MIG torch to knife cut the teflon liner 45° top and bottom ( > Cut). Reinstall MIG torch. BOSSWELD.COM.AU... -
Page 8: Mig Set Up - Steel Liner
MIG SET UP - STEEL LINER WARNING! Ensure the machine is turned off and disconnected from the power supply before performing any of the following operations. STEEL FITTING STEEL LINER (RED) 1. Lay the MIG torch out straight and flat on the ground and remove the nozzle, contact tip, tip holder and gas diffusser. -
Page 9: Mig Set Up - Wire Feeder
9. Switch machine power OFF. 10. Reinstall the welding tip over wire. Ensure contact tip size matches the size of the wire being used. Do not overtighten. Reinstall nozzle. 11. Trim wire to the end of the nozzle. BOSSWELD.COM.AU... -
Page 10: Mig Gasless Machine Set Up
MIG WELDING MACHINE SET UP - GASLESS WARNING! Ensure the machine is turned off and disconnected from the power supply before performing any of the following operations. Connecting MIG Torch, Earth Clamp & Setting Polarity 1. Plug MIG Torch into the Euro Connection terminal. Earth Clamp 2. -
Page 11: Mig Gas Machine Set Up
Double Pulse Mode. Single pulse frequency is automatically matched and adjusted (pulse frequency is proportional to current). WELDING GAS SELECTION GUIDE Use the table below as a guide: METAL TYPE RECOMMENDED GAS Mild Steel Ar-CO Stainless Steel Ar-CO2-O Low Alloy Steel Ar-CO Galvanised Steel Ar-CO Aluminium BOSSWELD.COM.AU... -
Page 12: Mig Operation
OPERATION - MIG WELDING WARNING! Ensure appropriate PPE is worn, and work area is clear of hazards prior to operation. Starting The Arc 1. Feed approximately 8-10mm of wire from the end of the torch (also called ‘stickout’) by pulling the trigger on the torch. -
Page 13: Stick Welding Set Up
6. Press HOME button then press the left knob to select MMA. 7. Rotate left knob to adjust welding current. Rotate right knob to adjust welding voltage. 8. Press WELD PRAM button to adjust functions: Hot Start, Arc Force and VRD. BOSSWELD.COM.AU... -
Page 14: Mma (Stick) Operation
MMA (STICK) WELDING OPERATION WARNING! Ensure appropriate PPE is worn, and work area is clear of hazards prior to operation. Starting The Arc 1. Hold the Electrode above the work piece. In a smooth, quick motion, scratch the electrode across the work piece to create the arc. -
Page 15: Tig Welding Machine Set Up
WELDING GAS SELECTION GUIDE Use the table below as a guide: METAL TYPE RECOMMENDED GAS Mild Steel Stainless Steel Low Alloy Steel Galvanised Steel OPTIONAL ACCESSORIES Bossweld Argon 9 Series TIG Torch Flowmeter Regulator with Valve 4m 400209 95.9FV.4.1.DA25 BOSSWELD.COM.AU... -
Page 16: Tig (Lift Start) Operation
TIG WELDING OPERATION (LIFT START) WARNING! Ensure appropriate PPE is worn, and work area is clear of hazards prior to operation. Starting The Arc 1. Lay the outside edge of the Gas Cup on the work piece. Maintain a 1-3mm gap between the Tungsten Electrode and the work piece. -
Page 17: Trouble Shooting - Wire Feeder
DISPOSING OF THE WELDER Welders that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. BOSSWELD.COM.AU... -
Page 18: Bz24 Torch & Spare Parts
BZ24 BINZEL STYLE TORCH & SPARE PARTS BZ24 TORCH SPARES PACK P/N: 92.24FEK 1 x BZ24 conical nozzle 1 x BZ24 M6 tip holder 1 x BZ24 gas diffuser 3 x 0.9mm M6 contact tips, 3x HD 3 x 1.2mm M6 contact tips, 3x HD Part No. -
Page 19: Spx15 Spool Gun & Spare Parts
SPX15 SPOOL GUN & SPARE PARTS Part No. Description 97.SPX15.4.9 Bossweld 4mt spool gun SPX15 9 pin Plug 97.SPX15.8.9 Bossweld 8mt spool gun SPX15 9 pin Plug 92.02.15.10 ø 10mm Adjustable Tapered Nozzle 92.02.15.CO ø 12mm Adjustable Conical Nozzle 92.02.15.CL ø... -
Page 20: Warranty Information
WARRANTY PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE CHECK THE TROUBLESHOOTING GUIDE IN THE PRODUCT INSTRUCTION MANUAL FOR SERVICE SUPPORT PLEASE CALL (02) 8761 6500 IN ORDER TO MAKE A CLAIM UNDER WARRANTY YOU MUST RETURN THE PRODUCT TO THE ORIGINAL PLACE OF PURCHASE ALONG WITH YOUR PURCHASE RECEIPT. FAULTY GOODS SHOULD BE RETURNED IN THEIR ORIGINAL PACKAGING ALONG WITH ANY SUPPLIED ACCESSORIES.
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