Related Manuals for molex 57225-7100
Summary of Contents for molex 57225-7100
- Page 1 INSTRUCTION MANUAL IS-0096E ISSUED 1997-04-11 REVISED 2007-02-23 REV. AIR PRESSURE TYPE DESKTOP TERMINATOR (Machine Number: 57225-7100) OPERATING MANUAL Molex Japan Co., Ltd.
- Page 2 Molex Japan Co., Ltd. Contents of Update Instruction Manual No. IS-0096E Title AIR PRESSURE TYPE DESKTOP TERMINATOR Machine Number 57225-7100 Rev. Issued Description 1997/04/11 New creation release. ECN-JT70044 2002/09/30 Added Safety Precautions, Quality Precautions, and Startup Checklist. ECN-JM30004 2006/06/09 Changed to the same content as a bilingual version.
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Page 3: Table Of Contents
Table of Contents <Safety Precautions> Page 1. Introduction ....................A-1 2. To operation supervisors ................A-1 3. Dangerous operations .................. A-1 4. Careful handling .................... A-2 5. Installation site ....................A-2 <Quality Precautions> 1. Introduction ....................B-1 2. Must be carried out ..................B-1 3. -
Page 4: Safety Precautions> Page
1) Unauthorized reproduction of this document in part or in whole is prohibited. 2) The contents of this document are subject to change without notice. 3) Molex Japan Co., Ltd. assumes no responsibility for losses resulting from use or misuse of this document. -
Page 5: Careful Handling
A–2 <Safety Precautions> Please read the following before operating the machine. 4. Careful handling Keep the items below to use the machine safely and properly. * Please contact our application-tooling group if something’s wrong with the machine. 1) Replacement and checkup of the parts When you have to put your hands inside the machine to replace or check the parts, confirm in advance that unplugging the power cable and shutting off the air supply. -
Page 6: Quality Precautions
B–1 <Quality Precautions> You surely carry out the following for defect-free production. 1. Introduction In order not to produce a defective article with this machine, this chapter has described “Must be carried out”, and “Must not be carried out” as an important matter on operation. Keep in mind that there is a possibility that a defective article will be produced when not protecting this. -
Page 7: Description
This machine is an air pressure type desktop terminator that terminates the 15 discrete wires or less to the 2.0mm pitch Mi2 connector of Molex. As a feature, the termination work with a high reliabilitry can be done because this machine equips the detection switch of the slide table in the termination position and the air pressure shortage detection switch. -
Page 8: Machine Appearance And Unit Name
Page 2 2.3. Machine Appearance and Unit Name Air press main body Slide table Foot switch... -
Page 9: Specifications
Page 3 3. Specifications 3.1. Machine Specifications 1) Number of termination 15 wires or less possible wires: 2) Number of termination From 2 to 15 circuits possible circuits: (When two or more connectors are terminated, it is a number of total circuits in which it assumes between connectors one circuit) 3) Wire arrangement One wire is arranged in the comb of a prescribed circuit number of... -
Page 10: External Size And Weight
Page 4 3.3. External Size and Weight 1) External size: 315 (width) × 232 (depth) × 2450 (height) mm 2) Weight: Approx. 12kgf 3.4. Operating Environment Conditions 1) Operating ambient temperature: From 5 to 35 degrees centigrade (Away from direct sunlight) 2) Operating ambient humidity: From 35% to 85% RH (No condensation) 3) Operating atmosphere:... -
Page 11: Installation Of Machine
Page 5 4. Installation of Machine 4.1. Installation 1) An air press is arranged from the edge of a solid worktable to 100mm or more inner side, and the stable installation without shakiness is checked. 2) A power supply cord is connected to the 2-pole metal connector on the backside of an operation panel, and a foot switch is connected to the 3-pole metal connector. -
Page 12: Operation Method
Page 6 5. Operation Method 5.1. Termination Procedure Open the wire guide (comb), set a connector on a left standard, and Set of connector the wire guide is locked to the table after shutting. Arrange one wire into the comb of the predetermined circuit number Wire arrangement of the wire guide, and fix it to the front double-sided adhesion tape. -
Page 13: Set Of Connector
Page 7 5.2. Set of Connector 1) Pull the “slide table (1)” to the operator side and open the “wire guide (2)”. 2) Loosen the fixed screw of a “right stopper (3)” in the connector set part and slide it rightward. 3) Set a “connector (4)”, force lightly the “right stopper (3)”... -
Page 14: Wire Arrangement And Termination
Page 8 5.3. Wire Arrangement and Termination 1) Arrange one “wire (1)” in the comb of the predetermined circuit number of the “wire guide (2)”, and fix it to a “double-sided adhesion tape (4)” in the position to which the “wire point (3)” comes out a little from the comb edge. -
Page 15: Maintenance And Check
Page 9 6. Maintenance and Check 6.1. Daily Maintenance 1) Maintenance of machine Before a work start, please carry out the machine check in accordance with the “startup checklist” in this manual, and start work after checking that it satisfies a standard. * Please record each check result simultaneously. -
Page 16: Checking Of Machine
Page 10 6.2. Checking of Machine Please reconfirm the standard value with Mi2 IDT (termination) specifications of the latest version before it works. 1) Termination (IDT) depth The termination depth must meet the standard value. <Standard> Termination depth = 0.7+0.1/-0.15mm Termination depth (center of pieces) Wire protruding length Wire... -
Page 17: Adjusting Method Of Termination Depth
Page 11 6.3. Adjusting Method of Termination Depth 1) Turn “OFF” the power supply switch of the terminator, and detach the “safety cover on the front. 2) Remove the “stop screw (1)” on the slide base, and detach the “slide table (2)”. 3) Loosen the “nut (4)”... -
Page 18: Adjusting Method Of Connector Position
Page 12 6.4. Adjusting Method of Connector Position 1) Open a “wire guide (1)”, loosen the fixed screw of a “left stopper (2)” (it does not usually move with fixation), and adjust the connector position finely. 2) After adjusted it, confirm that the punch mark on the wire is in the center part of the IDT slot by the trial operation. -
Page 19: Cause And Measures Of Breakdown
Page 13 7. Cause and Measures of Breakdown Breakdown Cause Measures 1) The power supply plug has 1) The power plug is connected come off the outlet. with the outlet. The power supply doesn’t 2) The fuse cuts. 2) Fuse is exchanged. enter even if the power on/off switch is pushed. - Page 20 Page 14 8. Circuit Diagram 8.1. Electric Circuit Diagram 8.2. Air Circuit Diagram Speed controller Air cylinder Solenoid valve Muffler KM-11 Filter regulator Pressure gauge with switch 1/4 Coupler Joint TS6-02...
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Page 21: Parts List
Page 15 9. Parts List 9.1. Termination Unit (1 of 2) “Note” Please do not change the screw of No.20 to a cap screw. Then, parts are damaged. - Page 22 Page 16 9.1. Termination Unit (2 of 2) [Applicable Model] 57225-7100: Air Pressure Type Desktop Terminator Parts No. Parts Name Q'ty Maker & Parts No. [Perishable Parts] 57225-2101 Punch-A (Cutting side) 57225-2102 Punch-B (Middle) 57225-2103 Punch-C (Wire side) 57225-2104 Blade (Lower blade)
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Page 23: Press Unit
Page 17 9.2. Press Unit (1 of 2) - Page 24 Page 18 9.2. Press Unit (2 of 2) [Applicable Model] 57225-7100: Air Pressure Type Desktop Terminator Parts No. Parts Name Q'ty Maker & Parts No. [Standard Parts for Press Unit] 57357-1014 Base Plate 57357-1002 Right Frame 57357-1003 Left Frame 57357-1004 Top Plate...
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Page 25: Startup Checklist
10. Air Pressure Type Desktop Terminator Startup Checklist [Applicable Model] 57225-7100: Air Pressure Type Desktop Terminator “Note” Please check the following matter before the commencement of work, and start operation after checking those without a problem. Please record check results simultaneously.
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