molex 64000-0041 Operation Manual

Basic press-with tool kit
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Manual Press for SC Power
Description
Operation
Maintenance
Order No: TM-640000041
Revision: C
Basic Press-with Tool Kit
Operation Manual
Order No. 64000-0041
Release Date: 05-02-13
Revision Date: 05-02-13
UNCONTROLLED COPY
Page 1 of 16

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Summary of Contents for molex 64000-0041

  • Page 1 Manual Press for SC Power Basic Press-with Tool Kit Operation Manual Order No. 64000-0041 Description Operation Maintenance UNCONTROLLED COPY Order No: TM-640000041 Release Date: 05-02-13 Page 1 of 16 Revision: C Revision Date: 05-02-13...
  • Page 2: Safety Warnings And Information

    Never perform any service or maintenance other than as described in this manual. Never modify, alter or misuse the equipment Molex crimp specifications are valid only when used with Molex terminals and tooling. Failure to observe this precaution may result in injury and / or property damage.
  • Page 3: Tooling Technical Assistance

    Molex offers tooling technical assistance for customers who may need some guidance for tooling adjustments. This support can be obtained by calling either of the two numbers listed below and asking for the Molex Tooling Group. Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global).
  • Page 4: Table Of Contents

    Manual Press for SC Power Table of Contents Contents Basic Press-with Tool Kit ..............................1 Order No. 64000-0041 ................................1 Safety Warnings and Information ............................2 Tooling Technical Assistance ............................3 Table of Contents ................................. 4 Section 1 ....................................5 General Description ................................
  • Page 5: Section 1

    Manual Press for SC Power Section 1 General Description Description Features Technical Specifications Delivery Check Tools Products UNCONTROLLED COPY Order No: TM-640000041 Release Date: 05-02-13 Page 5 of 16 Revision: C Revision Date: 05-02-13...
  • Page 6: Description

    152mm (6.00“) and with the Tool Kit Assembly. The 64000-0045 Depth 267mm (10.50“) Tool Kit is used in the Molex Basic Assembly Press Unpacked weight 25kg (55 lbs) Order No. 011316356. It is designed to terminate 2 Circuit Round Cable with Ground onto a Self- Production Rate Contained Power Connector.
  • Page 7: Section 2

    Manual Press for SC Power Section 2 Installation Set-Up Operation Products UNCONTROLLED COPY Order No: TM-640000041 Release Date: 05-02-13 Page 7 of 16 Revision: C Revision Date: 05-02-13...
  • Page 8 Manual Press for SC Power Principal Mechanical Parts of the 64000-0041 Press RAM HANDLE ASSEMBLY FRAME HANDLE ASSEMBLY RATCHET RELEASE LEVER RAM CAM TOOLING HOLDER UPPER TOOLING BASE PLATE NEST LOWER TOOLING Figure 2-1 UNCONTROLLED COPY Order No: TM-640000041 Release Date: 05-02-13...
  • Page 9 (2) holes for 5/16” lag screws provided in the press base for fastening the press to the workbench. Be sure there is adequate room around the press to operate easily. The 64000-0041 Complete Manual Press comes BASE PLATE Figure 2-3 LOWER with tool kit already installed.
  • Page 10 Manual Press for SC Power for proper shut height dimensions and related information. 2. Cycle the press by pulling the press crimp lever 3. When the correct stroke is set, tighten the #8-32 forward and down. set screw. 3. Return the press lever to the full up position. 4.
  • Page 11: Section 3

    Manual Press for SC Power Section 3 Maintenance Cleaning Lubrication Perishable Parts Spare Parts Troubleshooting UNCONTROLLED COPY Order No: TM-640000041 Release Date: 05-02-13 Page 11 of 16 Revision: C Revision Date: 05-02-13...
  • Page 12 Grease the ram including the cam follower groove. Oil all moving parts of the press. Lubricate with multipurpose synthetic lubricant with Teflon or an equivalent. Molex ships its presses pre-greased with Permatex multi-purpose synthetic grease with Teflon No. 82329. A SAE 30WT non-detergent oil or light spindle oil or 3-in-1 oil should be used on pivot points.
  • Page 13 Customers are responsible for maintaining the Basic Press and with the Tool kit Assembly. Perishable parts are those parts that come in contact with the product and will wear out over time. Molex recommends that all customers keep at least one set of the perishable tool kit in stock at all times. This will reduce the amount of production down time.
  • Page 14: Troubleshooting

    Manual Press for SC Power 3.5 Troubleshooting Symptom Cause Solution Sticking ratchet pawl or debris Clean and lubricate pivot points. in mechanism Ram goes down but Release ram with release lever will not go back up Ram set too low and adjust ram stroke.
  • Page 15: Section 4

    Manual Press for SC Power Section 4 Parts List and Assembly Parts List Assembly Drawings UNCONTROLLED COPY Order No: TM-640000041 Release Date: 05-02-13 Page 15 of 16 Revision: C Revision Date: 05-02-13...
  • Page 16: 4.1 Parts List

    Manual Press for SC Power 4.1 Parts List Basic Press with Tool Kit 64000-0041 Item Order No. Engineering No. Description Quantity 64000-0045 64000-0045 Tool Kit 11-31-6356 AM60026 Basic Press 4.2 Assembly Figure 4-1 Visit our Web site at http://www.molex.com UNCONTROLLED COPY...

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