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Summary of Contents for molex 57859-5000: 10P
- Page 1 1.0mm PITCH I/O CABLE WIRING TOOL (Tool Number: 578xx-5000) OPERATING MANUAL Molex Japan Co., Ltd. ...
- Page 2 IS-8022E Molex Japan Co., Ltd. Contents of Update Instruction Manual No. 1.0mm Pitch I/O Cable Wiring Tool 578xx-5000 Title Tool Number Rev. Issued Description 1995/09/25 Prepared and released. ECN-JM60009 1998/05/15 Added the 68P Wiring Tool. ECN-JM80009 2000/10/12 Added the 20P and 50P Wiring Tools, and the regular inspection sheet.
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Page 3: Table Of Contents
Table of Contents Page <Safety Precautions> 1. Introduction ....................A-1 2. To operation supervisors ................A-1 3. Dangerous operations..................A-1 4. Careful handling..................A-2 5. Installation site ...................A-2 <Quality Precautions> 1. Introduction ....................B-1 2. Must be carried out ..................B-1 3. Must not be carried out ................B-1 1. -
Page 4: Safety Precautions> Page
1) Unauthorized reproduction of this document in part or in whole is prohibited. 2) The contents of this document are subject to change without notice. 3) Molex Japan Co., Ltd. assumes no responsibility for losses resulting from use or misuse of this document. -
Page 5: Careful Handling
A–2 <Safety Precautions> Please read the following before operating the tool. 4. Careful handling Keep the items below to use the tool safely and properly. * Please contact our application-tooling group if something’s wrong with the tool. 1) Tool malfunctions If you notice any unusual sound or movement in the tool, stop the operation immediately and check the suspicious parts. -
Page 6: Quality Precautions
B–1 <Quality Precautions> You surely carry out the following for defect-free production. 1. Introduction In order not to produce a defective article with this tool, this chapter has described “Must be carried out”, and “Must not be carried out” as an important matter on operation. Keep in mind that there is a possibility that a defective article will be produced when not protecting this. -
Page 7: Description
This tool is a manual-wiring tool that is used to arrange the wire of I/O cable into the upper cover as the pre-work of the termination of 1.0mm pitch I/O cable assembly of Molex. As the procedure, the upper covers are set in the tool, and the wires in the cable are arranged in the outside wire comb by the hand sequentially. -
Page 8: Tool Appearance And Unit Name
Page 2 2.3. Tool Appearance and Unit Name Handle Hand press Wire trimming tool Wire pushing unit Wire arrangement unit ... -
Page 9: Specifications
Page 3 3. Specifications 3.1. Tool Specifications 1) Arrangement of wire: Wire is arranged one by one by with the hand in the prescribed circuit number of the wire guide comb on the wire arrangement unit that sets the upper cover. ... -
Page 10: Outer Dimensions And Weight
Page 4 3.2. Outer Dimensions and Weight 1) Outer dimensions: 180 (width) x 380 (depth) x 440 (height) mm 2) Weight: Approx. 16 kgf 3.3. Operating Environment Conditions 1) Operating ambient temperature: 5- 35 degrees centigrade (Away from direct sunlight) 2) Operating ambient humidity: 35% - 85% RH (No condensation) 3) Operating atmosphere:... -
Page 11: Operation Method
Page 5 4. Operation Method 4.1. Setting of Upper Cover 1) Draw out the “wire arrangement unit (1)” from the main body of the tool to the operator side. 2) Pull the “setting lever (2)” of the wire arrangement unit toward you, and set the “upper cover (3)”... -
Page 12: Setting Of Cable
Page 6 4.2. Setting of Cable 1) Pull the “cable clamp knob (1)” of the wire arrangement unit in the direction of the outside, and the clamper is held in the state of opening. 2) Put the “cable (2)” that has processed the edge side between the cable clamper. 3) Set the “copper foil tape edge (3)”... -
Page 13: Wire Arrangement
Page 7 4.3. Wire Arrangement 1) Set a “wire (1)” in the ditch of a prescribed circuit number of the “wire guide comb (2)” according to the wire arrangement table. 2) At this time, push the “wire (1)” firmly from both sides into the ditch of the “wire guide comb (2)”... -
Page 14: Wire Pushing And Cutting
Page 8 4.4. Wire Pushing and Cutting 1) Grasp the “knob (2)” of a “wire arrangement unit (1)” by one hand and push it into the interior of the “wire-pushing unit (3)” completely. 2) Depress the “handle (4)” of the “wire-pushing unit (3)” while the “knob (6)” of the wire arrangement unit grasped by one hand, and the wire pushing and the cutting of the excess wire are executed. -
Page 15: Maintenance And Check
Page 9 5. Maintenance and Check 5.1. Daily Maintenance 1) Management of tool Before a work start, please carry out the tool check in accordance with the “startup checklist” in this manual, and start work after checking that it satisfies a standard. * Please record each check result simultaneously. -
Page 16: Check Of Tool
Page 10 5.2. Check of Tool Please confirm the standard value with 1.0mm pitch I/O IDT (termination) specifications of the latest version before it works. 1) Wire protruding length It must be a standard value or less that the protruding length of the wire from the upper cover edge. -
Page 17: Exchange Method Of Wire Cut Blade And Wire Pusher
Page 11 5.3. Exchange Method of Wire Cut Blade and Wire Pusher 1) [Exchange of wire cut blade] The “wire cut blade (4)” can be removed below by removing the “M6 screw (2)” at the center of the “cut blade holder (1)” of the wire pushing unit” and loosening the “fixed screw (3).”... -
Page 18: Adjustment Method Of Wire Pusher Bottom Dead Point
Page 12 5.4. Adjustment Method of Wire Pusher Bottom Dead Point 1) Loosen the “nut (2)” of the “shank (1)” on the hand press and adjust the bottom dead point of the wire pusher turning the “shank (1).” Tighten the nut after it adjusts and the shank is fixed to the “ram (3).”... -
Page 19: Adjustment Method Of Hand Press Bottom Dead Point
Page 13 5.5. Adjustment Method of Hand Press Bottom Dead Point When the adjustment of the bottom dead point is not good enough by the shank alone, the bottom dead point of the main body of the hand press is adjusted according to the following procedure. -
Page 20: Parts List
Page 14 6. Parts List 6.1. Wire Arrangement Unit Development (1.0mm pitch I/O Cable) ... -
Page 21: Wire Pushing Unit Development
Page 15 6.2. Wire Pushing Unit Development (1.0mm pitch I/O Cable) ... -
Page 22: Parts List
6.3. Parts List (1.0mm pitch I/O Cable Wiring Tool) (1 of 2) [Remarks] 1) The figure of “xx” has the following relationship. [Applicable Model] 57859-5000: 10P Wiring Tool (1) For 10-circuit: xx = 59 57879-5000: 20P Wiring Tool (2) For 20-circuit: xx = 79... - Page 23 Page 17 6.3. Parts List (1.0mm pitch I/O Cable Wiring Tool) (2 of 2) Parts No. Parts Name Q’ty Maker: Parts No. [Standard Parts] 57826-1022 Screw, Position Plate 57826-1047 Guide Rail-L 57826-1041 Shank 57826-1042 Die Set 57849-1045 Spring Hold Plate 57826-1046 Guide Rail-R 57826-1048 Guide Base 57826-1049 Dead Point Block...
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Page 24: Startup Checklist
Page 18 7. 1.0mm Pitch I/O Cable Wiring Tool Startup Checklist 57859-5000: 10P Wiring Tool [Applicable Tool]: 57879-5000: 20P Wiring Tool 57849-5000: 26P Wiring Tool 57883-5000: 50P Wiring Tool 57874-5000: 68P Wiring Tool “Note” Please check the following matter before the commencement of work, and start operation after checking those without a problem.
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