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molex 64005-0400 Specification Sheet

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AT-1994 Air Head Crimp Tool
Air Powered
Crimp Tool Head
Insulkrimp
FEATURES
Quick change tool head for the 19279-0001 (AT-200)
Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for
each of the three nests
3-nested tool eliminates the need for additional tools
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
Products: InsulKrimp
19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and
foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to
run. We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 18 – 22 AWG 0.80 – 0.35mm²
Terminal
Terminal
No.
Eng. No. (REF)
19003-0001
AA-2201
19003-0005
AA-2201VN
19003-0008
AA-2201X
Doc. No. ATS-640050400
Revision: K
Application Tooling
Specification Sheet
Quick Disconnects Terminals 10–22 AWG. This tool head is intended for use in the
Wire Size (AWG)
22
20
18
16
14
12
10
*UL – 310 – Quick Disconnects
Wire Strip
Insulation
Length
Diameter Maximum
In
mm
In
mm
.234 5.94
.135
3.43
.234 5.94
.135
3.43
.234 5.94
.230
5.84
Release Date: 09-23-02
Revision Date: 01-09-15
Engineering No. AT 1994
*UL - 310
8
13
20
30
50
70
80
Wire Size: 18 – 22 AWG 0.80 – 0.35mm²
Terminal
Terminal
No.
Eng. No. (REF)
19003-0011
AA-2202
19003-0014
AA-2202X
19003-0017
AA-2203
UNCONTROLLED COPY
Type AT
Order No. 64005-0400
Wire Strip
Insulation
Length
Diameter Maximum
In
mm
In
mm
.234 5.94
.135
3.43
.234 5.94
.230
5.84
.234 5.94
.135
3.43
Page 1 of 7

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Summary of Contents for molex 64005-0400

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 18 – 22 AWG 0.80 – 0.35mm²...

  • Page 2: Operation

    AT 1994 Air Crimp Tool Head Wire Size: 18 – 22 AWG 0.80 – 0.35mm² Wire Size: 14 – 16 AWG 2.00 – 1.30mm² Wire Strip Insulation Wire Strip Insulation Diameter Terminal Terminal Terminal Terminal Length Diameter Maximum Length Maximum Eng.

  • Page 3: Maintenance

    See Figure 2 and 3. Cycle the tool. 4. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer.

  • Page 4: Tool Calibration

    30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED COPY Doc.

  • Page 5: Parts List

    AT 1994 Air Crimp Tool Head PARTS LIST Item Order No Description Quantity 64005-0400 Crimp Tool Head Figure 5 64005-0000 Basic Air Tool Head 64001-0475 Locator Assembly 64001-0470 Tooling Kit Tooling Kit Only 64001-0214 Conductor Punch 64001-0212 Conductor Anvil 64001-0312...
  • Page 6 AT 1994 Air Crimp Tool Head Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12 Long Freedrive Pan Head Screw M4 by 30 Long.

  • Page 7: Certificate Of Calibration

    Technician -------------------- Date of Calibration -------------------- Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc. No. ATS-640050400 Release Date: 09-23-02 Page 7 of 7...

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