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Front Runner FAJL004 Quick Start Manual

Front Runner FAJL004 Quick Start Manual

Jeep wrangler jl (2018-current) front bar roof rack mount

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Before you start, take a moment to familiarize yourself with the Fitting Instructions and the components received.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
FRONT RUNNER CAN NOT RECOMMEND A MAXIMUM LOAD CARRYING CAPACITY. PLEASE REFER TO YOUR VEHICLE MANUFACTURER'S RECOMMENDATIONS. IT IS CRITICAL
THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN
AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNER PRODUCTS
TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE YOU
MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU
DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE
INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
FAJL004_REV_A01
Jeep Wrangler JL (2018-Current)
Front Bar Roof Rack Mount
READ ME !
Thank you for purchasing a Front Runner Jeep Wrangler JL Front Bar Roof Rack Mount.
Refer to Page 2 for a list of all the components, quantities and tools required.
Please call us if you have any questions about the installation of this product.
IMPORTANT WARNING!
1
FAJL004
© 2020 FRONT RUNNER VEHICLE OUTFITTERS
ENG

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Summary of Contents for Front Runner FAJL004

  • Page 1 TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
  • Page 2 M8 x 16 Button Head Screw Pillar Bracket 1LH+1RH RH Front Support Arm M6 x 50 Button Head Screw M6 Flat Washer M6 Large Washer M8 x 20 Hex Head Bolt FIGURE 1.1 FAJL004_REV_A01 © 2020 FRONT RUNNER VEHICLE OUTFITTERS...
  • Page 3 Loosely assemble the Support Arm assembly to the vehicle using M6x50 Thread Button Head Screws, M6 Flat Washers Lock and M6 Large Flat Washers (Items 11, 12 & 13). 13mm FAJL004_REV_A01 © 2020 FRONT RUNNER VEHICLE OUTFITTERS...
  • Page 4 If not already assembled, assemble your Tray as per the Universal Tray Assembly Instructions. Make sure that the wind deflector is installed before you proceed to the next step. Refer to Universal Tray Assembly Instructions (Document RRSTUNI) 13mm FAJL004_REV_A01 © 2020 FRONT RUNNER VEHICLE OUTFITTERS...
  • Page 5 IMPORTANT! FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.
  • Page 6: Start Here

    Don’t be a hero and muscle through this installation without reading these fitting instructions first! Improper installation of this gear may void certain aspects of your warranty. Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components. A complete kit will contain: 1.
  • Page 7 M8 x 16 x 1.6SS Flat Washer 13MM 13MM 14 X M8 Nyloc Nut 14 X M8 Nut Cap - Vacuum Cleaner Allen Key - a Friend 22mm (7/8") Hole Saw FIGURE 1.2 FAJL005 / FAJL006_REV_A00 © 2020 FRONT RUNNER VEHICLE OUTFITTERS...
  • Page 8 M6 SS Spring Washer Aluminum Spacer Foam Seal Washer Seal Kit M8 x 25 Button Head Bolt M8 SS Spring Washer M8 x 16 x 1.6SS Flat Washer FIGURE 1.1 SEAL PLUG KIT FAJL005 / FAJL006_REV_A00 © 2020 FRONT RUNNER VEHICLE OUTFITTERS...
  • Page 9 Remove the two remaining torx bolts either side above the front headrests holding the rear roof to the vehicle's body. With the help of a friend, lift the roof off the vehicle. 13mm FAJL005 / FAJL006_REV_A00 © 2020 FRONT RUNNER VEHICLE OUTFITTERS...
  • Page 10 Refit the roof, and fully tighten all six torx bolts removed. Reconnect the power socket and water pipe in the back left corner of the vehicle. Refit the Inner Support Brackets to the roll bar. 13mm FAJL005 / FAJL006_REV_A00 © 2020 FRONT RUNNER VEHICLE OUTFITTERS...
  • Page 11 Inner and Middle Support Brackets. Firmly press the Foam Washer all the way around, securing it to the roof. For a Full Rack fitment refer to FAJL004 If not already assembled, assemble your Tray as per the Universal Tray Assembly Instructions (Document RRSTUNI) NOTE: Before fitting the Wind...
  • Page 12 Leave the Foam Washer and the Aluminum Spacers in place. Screw in the Sealing Plugs, reusing the M6 Nyloc Nuts and Washers that held the Foot Rail in 13mm position. FAJL005 / FAJL006_REV_A00 © 2020 FRONT RUNNER VEHICLE OUTFITTERS...
  • Page 13 IMPORTANT! FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.